Since its debut, the production Santa Cruz V10 carbon frame has been on the podium at every single World Cup race. For the past two seasons of racing, Santa Cruz V10's have all sported alloy swingarms - enter the new composite rear triangle. In a collaboration with Utah based carbon wizards Enve Composites, Santa Cruz is now domestically producing full composite carbon rear triangles for their iconic V10.
Fully built, the new 100% carbon V10 weighs in at a svelte 34lb, the carbon rear triangle accounting for about 300g of weight savings on the overall build.
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There has been a carbon V10 on every World Cup podium since the Syndicate started racing it. |
With this latest Racelight V10 framset, Santa Cruz has made it their mandate to reduce weight, increase stiffness, improve suspension performance (via reduced unsprung weight), and improve toughness and durability.
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SC claims the V-10 carbon Racelight as the world's lightest DH frame - an XL frame weighs 8lb with coil shock. Minnaar edition shown here. |
The bike brand from Surf City are now in their 5th year of carbon fibre development, starting with the Blur XC and culminating 2 years ago with the V10. The goal each year has been to make each new bike design lighter, stronger, stiffer and better handling than its predecessor. All bikes are designed and tested completely in house.
Santa Cruz has diligently developed their proprietary layup process working closely and exclusively with a single composites manufacturer. That composites vendor makes mountain bike frames for Santa Cruz and no one else.
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All composite processes are proprietary and are only found on Santa Cruz bikes. |
The carbon swingarms represent the next phase in an ongoing collaboration between Santa Cruz Bicycles and Enve Composites. Enve produced the first carbon fibre DH wheel set on the market, and has continued to develop their wheel technology with Santa Cruz on the World Cup circuit.
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Carbon swingarm moulds - US alloy machined in Santa Cruz, California. |
The alloy moulds were made by Santa Cruz and then shipped to Utah where Enve applied their composite prowess to the layup. Moulded swingarm parts were shipped from Enve back to Santa Cruz, where they were machined, bonded and tested before being sent to Europe for ride testing with the Syndicate team.
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CAD renderings of the new swingarm mould. |
In house testing at Santa Cruz's facility is a rigorous (read arduous) process to say the least. They haven't had a single carbon V10 frame fail in real world race conditions.
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Santa Cruz applies internal testing standards that are orders of magnitude beyond the current industry baselines. |
It should be noted that the Racelight V10 frame set is a 'prototype' at this point with no date set to go into production. As such, no final weights, performance stats or pricing are available at this time.
Santa Cruz has done a lot of in house testing, enough to give it to the Syndicate to race on. They will develop the V10 carbon frame set through next season with it likely going into production at the beginning of 2013. This is the same methodology behind the development of the first carbon V-10; get some solid race hours on the proto, then go into production.
Stay tuned for more updates as they become available.
SANTA CRUZ FACTS• 13 World Cup Wins from 2004-2011
• 80 World Cup Podiums, averaging over 10 per year
• 2 World Cup Overall Championships
• 1 World Championship Men’s Elite
• 1 World Championship Jr. Men’s
• 2 Team Overall Championships with male only team
• The V-10 carbon was the first carbon bike to win a downhill World Cup
• The Syndicate was the first team to race on Enve carbon rims and win their first time
out at Maribor in 2010For more on Santa Cruz Bicycles, go
here. To have a look at some carbon wheel goodness, see Enve Composite's site
here.
All images courtesy Gary Perkin