Today's Tech Tuesday is pretty simple. American Classic, a long-time player in the prebuilt custom wheel market, has developed a tubeless tire conversion that comes in a narrow, 25-millimeter XC width or a wider, 28-millimeter roll for all-mountain rims. The simple kit includes a roll of transparent tape long enough for two 29er wheels and a couple of valve stems. Tape and stems are sold separately, however, because the folks at American Classic understand that you may already own one or the other, considering that many bikes and wheelsets are equipped with tubeless conversion items these days. We discovered that the
American Classic stems may be the best available, so buy a pair anyway and you'll be happy you did. As far as sealant goes; we recommend
Stan's - there is no substitute. American Classic is working on a second-generation liquid sealant, but until we test it thoroughly, we're sticking with the milky white stuff from Stan the Man.
American Classic price list |
| American Classic sells its tubeless components separately. Tape for two wheels runs $14.00 and a pair of stems costs $12.50. Note the hefty O-rings and profiled washers to ensure that the stems seal snugly against the rim. |
What you' ll need to get started: • One roll of American Classic tape
• Two American Classic tubeless valve stems (or alternative valve stems compatible with your rims)
• A soldering iron (or a large nail and a nearby flame)
• Four to five ounces of
Stan's sealant (one little bottle each wheel)
• Tubeless ready or UST tubeless tires.
• A ready source of compresed air or a friend who can get vicious on a floor pump.
• Positive, winning attitude
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| A soldering Iron is used to cleanly pierce the layers of plastic rim tape because melting the tape does not leave a jagged edge and thus seals better than using a blade to cut the hole. |
Tubeless Inflation Tips: • Always inflate tubeless tires horizontal with the floor. This gives you the best chance of getting a complete seal started around the circumference of the rim.
• Don't give up right away with the hand pump. Often, only a slight amount of air is sneaking around the tire bead and a few more swift stokes will get it mounted.
• OK, so you don't have an air compressor.
Buy a compressed air container and fill it with your hand pump (RC does this) or burn a large C02 cartridge and get your tire on with a three-dollar burst of carbon dioxide.
• Finally, try removing the valve core when initially inflating and mounting tubeless tires. This allows a greater volume of air to transfer instantly into the tire and often this is just enough of an advantage to inflate a troublesome tire with a hand pump.
How To Install American Classic's Tubeless Conversion Kit |
| Step 1 - Begin with a clean and oil-free rim to ensure a perfect seal. Start laying the tape an inch or so before the valve hole in the rim and keep it stretched and centered between the flanges. Go around twice and then cut the tape so it overlaps an inch or so on the other side of the hole. Run a finger around the tape to seat it. |
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| Step 2 - Locate the valve stem hole in the rim. Heat up your soldering iron and carefully melt a hole just large enough to fit the valve stem through. Heating up your mom's aluminum knitting needle over a gas stove will also do the trick. |
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| Step 3 - Slip the valve stem through the hole with the O-ring facing the tape. Align the profiled washer with the rim and tighten snugly with just your fingers. Do not over-tighten the valve stem, this distorts the O-ring and may cause it to leak air. |
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| Step 4 - Mount a tubeless ready or a UST tubeless tire to the rim, but leave about eight inches of the bead exposed. Pour three or four ounces of Stan's liquid sealant into the tire and then close it up by hand. Check to ensure that the beads are outside the valve stem inside the rim and then Lay the wheel on its side and inflate. At about 40 psi, you should hear the beads pop into place. |
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| Step 5 - Once the beads pop into place, remove the air hose and spin the wheel at various angles to encourage the sealant to plug off any micro-leaks in the casing. Leave the wheels aired up to about 40 psi for a few minutes and then go ride. |
Something go wrong? Find detailed instructions on how to mount tubeless tires HERE.Got some experience with American Classic's tubeless conversion components? We'd love to hear about it in the comment section.
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