Formula Brakes and Prototype Wheels and Fork - Sea Otter 2010

by Mike Levy
Apr 21, 2010

Formula had their lineup of gravity brakes on display at Sea Otter, as well as a new yet to be named prototype brake that uses oval pistons. Other goodies included a 1350 gram wheelset and brand new prototype suspension fork. Inside you'll find a video running you through their brake lineup.

Read on...

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Formula The One brake
Formula The One brake

Formula The One details

• Formula's premium DH/FR brake
• Lightest DH/FR brake on the market
• One piece caliper body with large 24 mm diameter pistons
• Forged master cylinder, lever blade, and caliper body
• Made in Italy
• 308 grams
• MSRP $289 USD



Formula The One FR brake
Formula The One FR brake


Formula The One FR details

• Cost conscious version of The One
• Uses cast master cylinder and lever blade
• One piece caliper body with large 24 mm diameter pistons
• Made in Italy
• 346 grams
• MSRP $239 USD



Formula The Mega brake
Formula The Mega brake


Formula The Mega details

• Entry level brake from Formula
• Uses cast master cylinder and lever blade
• Two piece cast caliper body with large 24 mm diameter pistons
• Made in Italy
• 363 grams
• MSRP $209 USD


Yet to be named new Formula brake
Yet to be named new Formula brake

Not much is known about this new Italian stopper, but it is clearly different to what they currently have in their lineup. The caliper uses oval shaped pistons to improve the pad contact area, without having to add extra pistons which add more seals and complexity. It looks to have both reach and bite point adjustments built into it, and holding the brake in our hands revealed that it was quite light. Stay tuned for more info!



Formula wheelset
Formula wheelset

A new light weight wheelset was also on display. Low profile scandium rims and 24 spokes per wheel yield a total weight of only 1335 grams. The front comes in at 585 grams, the rear at 750 grams. Straight pull spokes throughout as well. Also in the booth was a tubular-only rim that weighs a scant 220 grams!



Prototype Formula suspension fork
Prototype Formula suspension fork

The new Formula fork is yet to have an official name, but they were happy to share some specs with us. Intended for XC use, the 1350 gram fork is air sprung and features both rebound and lockout adjustments. Travel will be set at either 80/100 mm (internally adjustable), or 115 mm.

Visit Formula's website for more info!
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54 Comments

  • + 15
flag bikerboywill (Apr 21, 2010 at 14:09)
 wow! interesting........
good to see companies braching out to other areas
  • + 1
flag keithwest (Apr 21, 2010 at 14:29)
 Wheelset and forks are ridiculously light. Great work.
  • + 0
flag StuartParker (Apr 21, 2010 at 14:32)
 Wow Looks sickDrool
  • + 1
flag Atrak (Apr 21, 2010 at 14:39)
 formula seems to be on a roll. those brakes and wheels look interesting..
  • - 4
flag widebars23 (Apr 21, 2010 at 15:03) (Below Threshold) show comment
 They look awsome but these kinds of brake tests are so un realistic. Facepalm
  • + 1
flag Atrak (Apr 21, 2010 at 15:05)
 the tests themselves are irrevalent.. If they claim that they are better then there old ONE, then they are going to be ridiculous no matter what test's say.

I must say thought the oval design was long overdue in coming.
  • + 1
flag banshee-ripper (Apr 21, 2010 at 15:46)
 all looks great, but is it just me, or does that fork look Foxmade?
  • + 1
flag slaythebeast (Apr 21, 2010 at 18:29)
 Yeah, looks awfully fox-ish. Except for the reliefs on the outside of the crown, that's new.
  • + 2
flag Rasterman Plus (Apr 21, 2010 at 20:08)
 why on earth would you buy a fork from formula knowing that fox, rockshox, etc have spent thousands of hours designing and testing their forks and improving them over decades?
  • + 1
flag chris-underhill (Apr 21, 2010 at 20:16)
 i like that the brakes are made in Italy... i hope the stay that way
  • + 3
flag decamun (Apr 21, 2010 at 22:37)
 I hate to say it, but I agree with Rasterman. It makes no sense to buy a first gen fork from a company like Formula, especially counting the probable price tag. I'm going to get neg props for this, but theres a reason their coming out with an XC oriented fork, and not a DH oriented one. The difference in reliability/performance for the price is less noticable.
  • + 4
flag combee (Apr 22, 2010 at 3:47)
 There are more xc riders than dh riders you know? Seems a pretty good reason to make a xc fork over a dh one..
  • + 1
flag derrickczn (Apr 22, 2010 at 6:35)
 @ decamun & Rasterman good point. But lets look at all our technology as a whole and its advancement.

Most Companys take the blueprint of other companies and build off there short falls or change certain aspects of a product to suit there needs or the needs of another group ENtireley. I am not saying this shock is bad or good, what i am saying is that the evolution of a product is a natural corse that usually is started by one comany and taken to diiffent levels or applications by other companies.

This fork may look like a FOX knock off and chances are it is loosly bases on the FOX design but small changes were made to suit the needs and or taste of another .
  • + 2
flag DolphinGiver (Apr 22, 2010 at 7:09)
 @ banshee-ripper: Just because a fork is white doesn't mean it's made by Fox...
  • + 1
flag banshee-ripper (Apr 22, 2010 at 7:48)
 Facepalm @ DolphinGiver: The reason it looks like a fox is far more than being white! Rolleyes For example the blue ano. CNC'ed ajuster knob... A FOX signater...
  • + 2
flag banshee-ripper (Apr 22, 2010 at 7:53)
 Also, they're showing their new wheels, with hubs they made, then why show their brakes with some other brands hubs...Rolleyes
  • + 1
flag mcscabby (Apr 22, 2010 at 10:39)
 good point.. they have been making hubs for eons..
[Reply]
  • + 9
flag panzer103 (Apr 21, 2010 at 16:42)
 Carbon fiber is hardly wimpy. carbon can withstand my fat worthless ass
  • + 1
flag Rasterman Plus (Apr 21, 2010 at 20:10)
 carbon fiber is stronger and lighter than aluminum, steel, and titanium. the problem is that it usually fails catastrophically, which is about the last thing you want for any biking component. unless it was made and designed by the best people in the world i sure as hell wouldn't be using it.
[Reply]
  • + 1
flag doubledeuce (Apr 21, 2010 at 14:55)
 You know that fork will find it's way onto a few street bikes, the way Carter Holland used to run those Fox forks on the first ever blk mrkt bikes . Smile I hope they can hold up to that.. probably not intended for that kind of abuse though.

Really nice stuff Smile
  • + 1
flag highvoltagefr (Apr 21, 2010 at 15:20)
 Ha i was thinking straight on my Dj lol but then i though they wont b cheap
  • + 1
flag combee (Apr 23, 2010 at 2:31)
 They weigh 1350g, ofcourse they are not strong enough
[Reply]
  • + 0
flag IronHorse44ata (Apr 22, 2010 at 12:04)
 Quality engineering from good old Italy. Just like Marzocchis were back in the day. Good work Formula. And thanks for being honest and explaining why and how all of your products aren't absolutely perfect, as most companies claim. Too expensive for me, but props to you just the same.
[Reply]
  • + 1
flag soundstorm (Apr 22, 2010 at 0:25)
 those are not the 2011 models!!!
Where is the new, guess a prototype Formule The ONE which is mounted on the new 2011 RM Slayers?
[Reply]
  • + 1
flag timmins (Apr 21, 2010 at 19:00)
 formula, definitely my favorite brakes, they're just soo beautiful. I love how you see the fork in the last few seconds of the vid.
  • + 1
flag djmpchu (Apr 21, 2010 at 20:56)
 yeah i noticed that!and it looks really light. nice brakes btw.
[Reply]
  • + 0
flag flikende (Apr 21, 2010 at 16:11)
 i love how easton has been making all this fuss about their carbon fiber wheels, when the formula prototype wheelset is 100 grams lighter and doesn't use any wimpy carbon fiber
  • + 2
flag seraph (Apr 21, 2010 at 17:12)
 Please explain to me (preferably via personal experience) how carbon fiber is "wimpy."
  • - 2
flag dirtjumper771 (Apr 21, 2010 at 17:43)
 carbon fiber is generally not as strong as aluminum, but i guess it all depends on how well built the wheel is
  • + 2
flag seraph (Apr 21, 2010 at 18:07)
 Explain that claim too.
  • + 4
flag smike (Apr 21, 2010 at 18:15)
 Another thing to consider is that the carbon wheelsets that have been shown here are all AM wheelsets. This formula wheelset is definitely XC. Stop comparing apples to oranges. Everyone wants to hate carbon simply because they can't afford it.
  • + 1
flag starcbiker (Apr 21, 2010 at 18:27)
 thank you smike, and the man has a point two different types of wheelsets for two different types of riding
  • + 3
flag ShopBitch (Apr 21, 2010 at 19:09)
 Hey, just so everyone is clear:

The tensile strength of material is measured in Ksi: ("kilo-pound[-force] per square inch")
Carbon fiber bonded with resin can exceed 1000 Ksi
Aluminum ( Aluminium ) alloys range from about 15 - 60 Ksi

Therefore, yes carbon is stronger.
  • + 1
flag decamun (Apr 21, 2010 at 22:40)
 ya but it doesn;t last as long, and its expensive... Plus its bendy
  • + 0
flag seraph (Apr 21, 2010 at 22:54)
 Please tell me you're speaking from experience, decamun. Otherwise your claim just sounds like a bunch of hot air.
  • + 1
flag fredooo (Apr 22, 2010 at 0:33)
 @shopbitch:
I don't know the exact numbers, but carbon will only be stronger in 1 direction. Therefor multiple layers of carbon in different directions need to be provided. Aluminium isn't as strong in that one direction, but has his strongness in all directions, therefor it can beter divide his loads.... all depents of the engineering that has been done for the products...

o yeah, oval seals are less complex? Would like to see that one proved...
  • + 1
flag Dymented-Delirium (Apr 22, 2010 at 1:28)
 @ Shopbitch. Carbon fiber has a tensile strength about 12 times that of Aluminium, not over 50 times as much strength as you claim. Also the reason why carbon fiber isn't as widely accepted is that it has no yield strength. Meaning that it can't be slightly deformed (something wheels do quite often) and then come back to it's original shape (or be slightly bent/dented if the force is strong enough), something most metals are pretty good at. Carbon fiber instead just snaps (I remember laughing when I was watching the '08 tour de france and some roadie hit a stop sign and his frame literally snapped in half, something that would be virtually impossible to do to any (modern day) metal frame under real world conditions, although Scott Bikes seem to have proved that wrong). Granted CF is strong, but if you stress it out too much, bam, your out a few grand.

I'm with Flikende. I was jacked when I saw that Formula was able to out-do Easton's 'light' CF wheelset with metal. I am stoked on that fork too, I hope they run with it and start making forks for big bikes. If anyone could do suspension it would be Formula (although out-doing SRAM and Marzocchi isn't exactly a feat). Just PLEASE don't move your factories to Asia, it's what ruined Marzocchi and would surely ruin your reputable name as well, keep up the good work and proving that single pistons can out-do dual pistons any day with the right design. And yes oval seals are less complex. They're just like round ones, only oblong.
  • + 1
flag ShopBitch (Apr 22, 2010 at 9:24)
 @ Dymented-Delirium.

I'm sorry it my numbers were off, I used to the first credible source I could find and did not but extensive time into research.

However i would like to also state that carbon does have a greater elasticity than aluminum. On Trek University ( Trek's online product knowledge site, which unfortunately is only available to Trek dealers ) it shows an anvil test on their newer carbon down tubes. essentially a weighted wedge is dropped from a determined high onto the down tube to show it's impact on a variety of materials. The aluminum frame is not compromised structurally but does surfer from a large dent. The carbon down tube bounces back to original form with only minor surface blemishes.
  • + 1
flag smike (Apr 22, 2010 at 10:24)
 Also @Dymented-Delirium: moving factories to Asia was NOT what ruined Marzocchi. Many companies move their factories to Asia (or start in Asia i.e. GIANT) and are able to produce just as good if not better products. Asian factories, especially those in Taiwan, are as good if not better than those in the West. They just do everything to the specifications of the manufacturer, so if there are quality issues, then MARZOCCHI is to blame, not the factories that produce their products.
  • + 1
flag derekr (Apr 22, 2010 at 18:32)
 Yes carbon fiber is much stronger, however, it has a lower fracture toughness than that of aluminum. In other words, the carbon is more prone to crack or shatter and aluminum is more likely to bend and absorb the energy that is imposed upon it. This being said, they might have thought of this and used different resins and what-not. Don't underestimate the engineering that goes into this stuff. With that said, CF could just be another fad. Time will tell how these products fair the abuse.
[Reply]
  • + 3
flag dingus (Apr 21, 2010 at 14:09)
 Nice, will be interesting to see how the suspension compares to the rest!
[Reply]
  • + 2
flag seraph (Apr 21, 2010 at 17:11)
 Good luck in the suspension market, you've got a lot of competition.
  • + 4
flag mtnbkjumper06 (Apr 21, 2010 at 18:28)
 please explain that claim.
  • + 1
flag Trocadero (Apr 21, 2010 at 19:45)
 uh, there's rockshox, marzocchi, and fox. all three are well established brands and aren't going anywhere. beyond that you have manitou, dt swiss, bos, and many more. thus, there is plenty of competition, and they will need luck to succeed. think before you post.
  • + 1
flag decamun (Apr 21, 2010 at 22:41)
 ^^^ Read up, its a joke
  • + 1
flag zoolander07 (Apr 22, 2010 at 9:34)
 LOL haha +1
[Reply]
  • + 1
flag benjiscott82 (Apr 22, 2010 at 2:38)
 1335 gram wheelset.... love to see how they fair. nicely done formula!
[Reply]
  • + 1
flag mvonhollen (Apr 21, 2010 at 14:24)
 Name summa those parts already! Cant keep us waiting Razz
[Reply]
  • + 1
flag barros (Apr 22, 2010 at 16:34)
 fine piece of art! the classic italian design .
[Reply]
  • + 1
flag Harv-DA-park-RIDA (Apr 21, 2010 at 14:28)
 Wow them brakes look insanely good !!!
[Reply]
  • + 1
flag mbalcita (Apr 21, 2010 at 14:32)
 looks like i will be getting some new brakes!!
[Reply]
  • + 1
flag motx (Apr 23, 2010 at 9:36)
 wow
[Reply]
  • + 1
flag Wollis (Apr 21, 2010 at 14:30)
 They've been busy boys!
[Reply]
  • + 1
flag ontariodrops (Apr 21, 2010 at 16:00)
 brakes look so sick
[Reply]

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