Cutting Carbon Bar

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Cutting Carbon Bar
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O+
Posted: May 27, 2023 at 20:05 Quote
Can I use a regular pipe cutter to cut my carbon bar?

Posted: May 27, 2023 at 21:21 Quote
I've been told not to use a pipe cutter but haven't tested the advice. Any 32 TPI saw will work or you can get a special carbon blade from Park Tool. IMO, they both work equally as well and can be had for $35.

Posted: May 27, 2023 at 21:24 Quote
Only if you want to destroy it.

Buy a carbon fiber saw blade or take it to a shop that has one.

Posted: Jun 5, 2023 at 9:06 Quote
Ive never cut carbon, but I believe you neeed special cutting tools when
laying up carbon, its a carbon filament after all. Pipe cutters are just like
a pizza cutter, fine for soft metals such as copper, aluminium etc

I would imagine a pipe cutter would just compress the carbon, causing fractures
and delaminating the layers, cracking the epoxy, just a mush mess, everything
but a clean cut, not what you want.

Posted: Jun 6, 2023 at 6:58 Quote
I've cut a handful of OneUp carbon bars with a regular $3 hacksaw blade - and a guide. No prob.

Posted: Jun 6, 2023 at 9:06 Quote
flattoflat wrote:
I've cut a handful of OneUp carbon bars with a regular $3 hacksaw blade - and a guide. No prob.

Sure, you can get away with it if you're super careful. If you're not, the teeth will rip off/delaminate layers of carbon. I wouldn't expect a person who thinks to use a pipe cutter to understand the structure of the composite well enough and be careful enough to succeed.

Posted: Jun 7, 2023 at 20:39 Quote
No pipe cutter for sure. Hacksaw and 2 old grip clamps as guides should work.

O+
Posted: Jun 8, 2023 at 10:38 Quote
Dremel tool with cut off blade.

Posted: Jun 8, 2023 at 16:22 Quote
I lightly use a pipe cutter to score it around evenly , then cut with a hacksaw using the scored line as my guide.

Then a quick hit with a belt sander to clean it up

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