An Air-Pressurized Frame For Adventure Bikes? - Eurobike 2018

Jul 8, 2018
by Paul Aston  
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Joel Dunkl is a frame freelance frame designer from France, who works for various brands, has built himself an adventure bike with a difference in conjunction with a small brand called Menhir Cycles. The project was mostly for fun, but has won a design competition called 'Concours des Machines' and he is considering moving to a small production run.

The outstanding feature is the frame that can be pressurized like an Airshot-style reservoir up to 150Bar, yes, that is not a typo, 150bar or 2175.566psi – recommended is 20Bar, but it will take a lot more. If you have a puncture, unravel the hose from under the storage bag and it can be used to re-inflate two plus-sized tires. Originally, it was just the downtube that was pressurized, but that was only enough for one tire, so he modified it to use the top tube for storage too.


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It also has a bunch of other features Joel made himself, including the push in bar end plugs: one side houses a tire plug kit and spare chain link, the other side has an adventure knife – Joel says he had to wave it at guy in the streets of Paris last week in a road rage incident, and the guy drove straight off.


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The frame has a bunch of other unique features, like this brake mount that bolts in two directions.


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"Poncer moins, penser plus" that translates to sand less, think more. Joel's collaborator, Menhir Cycles, has a welding method that leaves smooth junctions, this frame was simply painted with the rat-look rust paint with no grinding, filling or sanding.


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The worlds first bike with an integrated shit shovel? Using the same kind of mount found on triathlon bikes for water or food storage, this has a clip on mini-shovel for digging a hole when nature calls.


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The bike also uses a front dynamo, connected to a steerer tube battery and USD charging port top cap.


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Let Joel know in the comments if this is something you are interested in a there might be a production version one day.

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143 Comments
  • 154 2
 I freakin LOVE it!!! The details in the frame and the engineering genius are displayed everywhere you look on this bike. Accolades Joel! Extremely well thought out and executed.
  • 24 2
 I want to say something negative but, I can't. This thing is impressive! Such simplicity and ingenuity. I hope this guy makes lots of money.
  • 21 0
 @enrico650: why would you want to say something negative in first place?
  • 3 5
 Can I have one that is filled with rum and coke instead of air. Shit shovel,,, do people actually do that???? I just let the logs roll as they may. Diarrhea brown pain and shit shovel, I'm seeing a pattern here. Pass
  • 3 1
 Thanks! We did not expect so much positive comments, lets see if we can get these to a small production...
  • 3 1
 There is a (short) video we made with @garby65 made check it out: www.pinkbike.com/video/489014
  • 1 0
 @JoelDunkl: are you from France or Austria, since the flag is Austria, but It says France in the article...
  • 2 0
 @Rainozeros: Halb / Halb I actually sold you a pair of saint/XT brakes back in Vienna remember?

I'll be riding that bike this week end in Vienna maybe Weidlingbach / Hohe wands new jump line. Send me a PM if you want to meet up. WWT for the win Wink
  • 44 0
 Now where's the NOS button? A bike Toretto would ride with for World Champs.
  • 4 0
 Over night from Japan....
  • 27 1
 Integrating air into the frame is a great idea. Very little added weight for a lot of benefit on longer rides or people treking/bike camping. I hope to see more makers doing this! Could even just add bladders to frames maybe.
  • 44 0
 Imagine if Minnaar's bike was pressurized during that crash at Val Di Sole last year....

This is a seriously sick adventure/touring bike. I love how everything is flawlessly integrated on the bike.
  • 1 0
 @scott-townes: Yea definitely not for all applications, but for this it would be great. it's been done on various types of off road trucks in the cages and bumpers.
  • 1 0
 @scott-townes: Wouldn't pressurized tubes make it stouter? I'm imagining it like a pressurized beverage container, vs one that's not pressurized.
  • 4 0
 @scott-townes: yep, cracking a frame that did contain 220 psi is a bad idea. Very bad idea.
  • 31 9
 Integrating the air into the frame at 2,200 psi and adhering to any ASME or PED pressure vessel safety code is going to result in the down tube and top tube alone weighing 8-10 pounds (4-5 kg) if it is a steel frame. It's not possible safely in aluminum. Just the back of the envelope calculation suggests a 1/10 to 1/8 wall thickness is required for a 1.25 inch diameter tube at that pressure, more likely thicker and heavier once you put in some safety factors. These pipes weigh in around 1.25 pounds per foot and up.

And just for fun, let's say you are into 12 lb framesets - you know, the kind that won't blow your balls off unexpectedly because they don't meet code. Once you've used up your 2,200 psi air reservoir where do you think the average person can go and get it refilled? Unless there is a scuba shop beside every one of your favourite espresso shops you are going to be out of luck. The boiler on the best Faema or Saeco barely makes enough pressure to rival a floor pump.

It's kind of unfortunate that pinkbike doesn't seem to have a single competent technical editor to review these articles when you consider how much science and engineering goes into this sport. This is the second time in a month that pinkbike has run an article endorsing a product that could put the public's safety at risk. The last was that aluminum drink bottle / pressurized air kit that was recalled before most of us could even read to the end of pinkbike's glowing review of it.
  • 5 0
 @thenotoriousmic: You missed a zero. And a whole lot of very's....
  • 2 1
 @ebrown123: 20 bars 290 psi I thought it was 220. Ether way it’s stupid I’m pretty sure 300 psi would still make a right mess if it cracked and exploded.
  • 1 0
 @thenotoriousmic: Sorry, I thought you had missed the zero on the claim of 2,200 psi or 150 bar. But you're very very right in any case.
  • 1 0
 @ebrown123: think you've misread 2,200 psi.
  • 2 1
 @gshev: Sorry, 2175.566psi as per the article. Shoddy rounding on my part.
  • 1 0
 @ebrown123: You definitely don't need 2000psi. lol. A system could use a bladder to mitigate risk but it would still be much lower to do it. There are already solutions like this in place outside of cycling, but it would be heavy as is. However, for a touring bike, it's not the end of the world to add a bit of weight.
  • 2 0
 @atrokz: The author of the article and the builder claimed 2,200 psi and 150 bar, not me. And then the author went on to emphasize it wasn't a typo and that 2,200 psi was the number. I'm just pointing out how completely ridiculous the claim is without any practical considerations for the relevant pressure vessel codes.
  • 2 0
 @ebrown123: however you chose my post to respond to. I wasn't advocating for a high pressure vessel in your down-tube, and I agree with most of your points, but I do see a proper way to achieve this without just using the tubing itself as that has it's own issues (relying on welds, thin tubing etc)
  • 4 0
 @ebrown123: I think the 150 bar claim wasnt a suggestion to fill the frame that highly, but rather the upper limit on testing. It was likely mentioned to reassure people that it wouldn't explode at the 20 bar recommended pressure rather than to ever be actually used like that.
  • 1 0
 @ebrown123: up to 150 bar, recommend is 20 bar but I guess you were too busy foaming at the mouth and writing a post to tell everyone how bad it it's to read that but huh?
  • 2 0
 @scott-townes: If Mr Min was riding a steel frame on that race he would have snapped the pole in half, picked up the bike and finished the run Razz .... plastic bikes don't like being slammed into timber poles, steel gives 0%#%^'s and keeps going strong
  • 6 0
 Just add a decent barrel , air rifle action and you can use it for huntin' too. . This thing will feed you and then help you bury the waste afterwards. Perfect for post Trumpageddon survivalists.
  • 2 0
 @atrokz: You're right that I basically replied to the first comment that talked about the air in the frame as I thought it would keep the topic in the same thread. It wasn't personal and maybe I should have posted as a separate comment at the bottom instead. If there was an ability to delete or edit my comments I would move it. I agree that you were supporting the idea and not the pressure claims that the builder and author suggested.
  • 1 0
 @MitchThompson89: Would you be willing to stand beside or ride that frame while it was filled up to 150 bar?
  • 2 0
 @headshot: that would be the 'Merica version Razz
  • 2 0
 @HairyLegs: I had this beautiful blue steel Voodoo Erzulie for a while. Unfortunately I jumped over small road once and crashed into a stump I couldn't see when I took off. It buckled the downtube and I ended up with a frame steeper than a BMX. I rode it for another while as designer Joe Murray said it was probably still strong enough. And it was, just the geometry was hard to handle. If it were inflated though, I'm pretty sure it would have ripped.

As for the pressure tank, yes I'd never have used aluminium. Steel is much better for fatigue if done correctly. At these pressures though I'd say it need an airtight liner inside, fiber wrapped (filament wound or braided, no seams). If the liner cuts, it loses pressure more gracefully. Steel still rips violently.
  • 1 0
 @scott-townes: We are big fans of Greg #peinardcommegregminaar Much more than in DH we think for enduro racing it would be much appriciated.
  • 2 0
 About the air pressure: you need about 14 bars in the frame to blow up two plus sized tires to aprox. 1.5 bars. We want it to be refilled with a normal floor pump, no need for more.

After our theoretical calculations it would resist up to 150 bars, but that was more a engineers thing to think we are smart. We actually did a second prototype that Yoann crashed on the first run ever. Frontfliped down a 1,5m drop, full on a tree on the DT. Frame is still straight and air tight. Here is a pic: www.instagram.com/p/Bjy4a15hvZe/?taken-by=menhircycles
  • 22 0
 Aha this will be my next scuba bike.
  • 18 0
 No one yet? Allright - I think I could use this "USD charging port top cap". Seems like a great idea Big Grin I just wonder how fast would it charge my wallet Big Grin
  • 7 0
 Came looking for this.
  • 16 0
 That brake boss thing seems kind of silly. Can you put on different size rotors?

Probably more importantly, why put the shit shovel right in front of your face? You could put it down on the downtube and it'd serve double purpose as a shove and downtube guard.
  • 2 0
 Same thoughts. No thanks on this one.
  • 1 0
 Also wouldn’t that brake boss jusy create a rotational torque? Seems like a cool looking idea, but that’s it
  • 10 0
 I like the doubling as a downtube guard idea if other mounts aren't there. The first rule of a shit shovel when camping though is that it never touches the shit, just digs a hole the scoops the removed dirt back over it. So I wouldn't worry about it being near me.
  • 3 0
 @dpfeiff12 180mm tu rule them all. Shit never touches your poo, thanks for your great idea we thought about the DT crash plate thats why there is a Third "hole" thats 64mm seperated and can be fixed to any bottle mount. If you have one Wink
  • 21 2
 That's not a knife. [draws a large Bowie knife] That's a knife.
  • 27 0
 I can see you've played knifey spoony before
  • 16 1
 Integrated shit shovel?? ( ° ͜ʖ °)
  • 5 2
 That's what your seat is for
  • 3 0
 I can safely say that I have never done that in 27 years of MTB... Seriously? Where is the bog roll
  • 3 0
 @clarky78: It more likely happens if you travel to very foreign places. Considering it's a touring/adventure bike, your digestive system's likely is going to be seeing stuff it's not used to.
  • 5 0
 @clarky78: Its an adventure bike... Its designed for multi day epics where nature will call eventually
  • 4 0
 Those of us with the joys of irritable bowel syndrome would buy one in minute. On the other hand, we sometimes don't have a minute...
  • 1 3
 I'd rather drop a duece in Waki's mouth.
  • 12 0
 These Gauls are crazy...’tap tap tap’
  • 5 0
 Props for the Asterix reference Big Grin
  • 10 0
 Could you fill the frame with helium to make it lighter?
  • 4 1
 It would be even lighter if the tubes were a sealed vacuum (any amount of a gas, regardless of type, is heavier than no gas) but the weight would be trivial.
  • 2 6
flag poah (Jul 8, 2018 at 9:50) (Below Threshold)
 Wouldn’t change the mass
  • 5 1
 @poah: It would change the weight, which is what we're talking about... "Lighter", not "less massive" or "less dense". Smile
  • 2 0
 @kelownakona:
And when there is a vacuum there is even less mass.
  • 3 0
 @mtbikeaddict:
Well "lighter" is less massive. Mass * gravity = weight and mass = volume * density
  • 2 0
 The bike would be heavier as helium is less dense than air and would need more of it to get to the same pressure as air - There is a good youtube video of a bmx with helium in the tires
  • 1 0
 @emptybox: @kelownakona: Whoops, I goofed. I was thinking the mass of the frame. Yeah, it would change the mass of the overall bike.
  • 1 0
 @kelownakona: Go for hydrogen for even less mass. Think of the fun! (ala Hindenburg)
  • 1 0
 We actually thought of that, no real impact. Same for vacuum sounds nice on paper @Anditsonfire, gaining 2 gramms wont be much of a diffrence on a steel HT . We focused on usability, durability and FUN.
  • 1 0
 The top tube and down tube combined hold about a quarter of a gram of air, so that's the most you could save, by taking it all out. Helium has weight of course so the potential weight savings from using it would be less than that.
  • 5 0
 Why can't all the cool looking carbon frames that don't fit a water bottle have some sort of bladder system inside the frame tube with a drinking tube on the top tube?
  • 2 0
 Because cleaning that thing would be a pain in the ass!
  • 2 0
 I like that front dynamo and the battery pack. For some rides it would be nice to have power onboard for the phone/gps/radio .Real time monitor apps are very useful while managing big groups of riders but some phones drain battery so quick with the GPS on,this can help in that scenario. That air system is genius!I see a CF frame with a reservoir built inside with space for a tube and all the tools,like the SWAT door from Specialized.
  • 1 0
 Este invento lo patenté en España y resto de Europa en el año 1996.Gané la Medalla de Oro en la Feria de Inventos de España en 1999 y la HIGHLY COMMENDED en la Tomorrow's World International Invention Fair de Londres. Se pueden ver en el blog sistemasdeaireparamotosybicis.es.
Actualmente los sistemas los tengo instalados en motos, se puede ver en www.airbike.es

Justiniano Garcia Garcia
Alicante(España)
  • 1 0
 That is insanely light, but it's totally different materials and application.
  • 5 0
 Anyone remembers the pressurized Syntace Trial Bike?
  • 1 0
 @SickEdit Thanks! We actually heard about this first time at eurobike on the alutech stand! Sounds amazing wonder if he thought about a pump system at the time. Weight was not really something we focused on.
  • 2 0
 A fatter down tube would add more volume, I was wondering how much air you could get into a down tube too, nice to know roughly. Brake mount is clever but not that great of you want to use a different rotor size.
  • 1 0
 What you mean? It probably serves 120 facing down, 140 facing up and then larger and larger on the up side with adaptors? Seems like a great idea to me
  • 1 0
 @AndrewMacNaughton: i see what you think you can do but, i dont reckon it can do that. If you went top to top on the mount, (instead of the "as pictured" top to bottom) you would never be able to tighten the bolt, or even get a bolt in due to the seat stays being completely in the way. One rotor size only me thinks
  • 2 1
 Love the ideas! I saw a hub at interbike a few years ago that could adjust tire pressure on the fly using air bladders. This was the most innovative product I have ever seen. Kind of like adjusting your suspension with switches for different trail conditions, but made for fat bikes or plus bikes. Kudos!
  • 2 0
 Hehe, it is made by Xavier, a friend of WhiteCrow tech:

whitecrow-tech.com

I think he is near to production now, he was demoing his hub at last Girona's Sea Other Europe event.
  • 1 0
 @zoobab2 @Chonky13 thanks for this input, need to do a collab. Dropper post could be used as a pump as well ...
  • 1 0
 Air weighs 0.18143 gr./cm3 at that pressure, so assuming a 35mm inner diameter and 120cm of tubing, that would be 38 grams of air in the frame. Seems acceptable, the only question is how the hell do you pressurize it to that pressure.
  • 1 0
 Esta bicicleta es un plagio de las mias. En el año 1996 patente en España y en Europa estos sistemas. Se pueden ver en el blog sistemasdeaireparamotosybicis.es

Justiniano Garcia Garcia
SPAIN
  • 2 0
 I can’t say I would be interested in the bike but I hope he patented the mods. It would be cool to see some of this stuff on other bikes.
  • 1 0
 Very Cool. Boulder bikes back in the day put the air shock inside the frame top tube. Pressurizing the entire frame could eliminate the piggy back shock reservoir and inflate your tires to boot.
  • 2 0
 Nice bike, the concept of using the frame for storage isn't new. I saw someone's adventure bike that stored gas for stoves in the frame.
  • 2 0
 Warning: In high temperatures frame may explode. A bullet proof vest is recommended when riding due to shrapnel. Store 100 yards from humans, pets and structures.
  • 1 0
 Most interesting bike I’ve seen in 2018.

Kudos to the designer and builder. Refinement of details is very appreciative.

No new hub spacing, electronic, bs designs needed to show craftsmanship.
  • 2 1
 The opportunities of this pressurized chamber are endless! Put a valve to the back and when you let the pressure out, it' s extra speed for sure or put Helium in it and have a freakin light bike for some time!
  • 2 0
 I would buy this bike if he started production, depending on the cost of course.
  • 2 0
 This is awesome! I love to see smart folks thinking outside the norm. The rear brake mount crosses my eyes a bit, tbh.
  • 4 0
 B O O M
  • 4 1
 That brake mount looks difficult.
  • 1 1
 And restrictive
  • 3 0
 That paint job is the nuts.
  • 4 1
 When you crash it will blow your dick off.
  • 2 0
 That's a trowel, not a shovel. Sweet ride but silly to admit the knife incident in europe.
  • 1 0
 Wow!! I never fall for adventure hardtail..but this!!! I would give him my money 100%! This bike looks sooo good, amazing details.
  • 2 0
 The bike for James Bond...
  • 2 0
 Oh, and I think those bar plugs are a great idea!
  • 1 0
 This looks like a great bike for bike packing with the air and crap shovel.
  • 2 0
 Not sure on the pressurised bit but I'm loving the frame!! Looks badass...
  • 2 0
 This is real innovation within the cycling industry. Cheers!
  • 2 0
 Even without the gadgets that is a killer looking frame!
  • 1 0
 Read the title, assumed it was so you could fill the frame with helium to make it lighter... Big Grin
  • 1 0
 nice, I can now ditch my ghetto tubeless inflator with proper one. It accepts more psi than my silvertaped coca-cola bottle.
  • 1 0
 For an adventure bike, i'll take one that's motorized, gas powered...not to be confused to e-bike!
  • 1 0
 How much would shush a bike cost? I'm interested
  • 1 1
 Absolutely love the idea of storing tools etc in the bar ends - if these were available I'd 100% buy
  • 1 0
 what if you filled it full of helium or an even less dense gas??
  • 1 0
 So it'll float if you jump it off the dock, sweet...
  • 3 0
 No it makes it float less
  • 1 0
 @emptybox: I think that depends on if
  • 1 0
 Oops, hit enter... I think that depends on how quickly water gets into a normal bike frame. This would presumably float worse than a bike with a half decently sealed tube. Now if you could use the air to inflate a raft...
  • 1 0
 It just needs an airbag that quickly inflates when you fall in water.
  • 1 0
 @Anditsonfire: It floats worse because it has more air in it, thus becoming heavier. I have figured it becomes 38 grams heavier when filled up with air at max pressure.
  • 1 0
 What's the idea behind the caliper mount?
  • 3 0
 He doesn't want people using different size rotors that work for their body weight and riding style?
  • 1 0
 Someone please fill it with helium
  • 1 0
 Fill frame with helium and just float over those rock gardens.
  • 1 0
 How are you finding the stem?
  • 1 0
 Wondering the same thing. It looks remarkably thin and frail. I always wonder why people are so stuck on saving weight in the stem.
  • 1 0
 USE Ultimate Vyce 35. According to MBR it's "pretty damn stiff in use with very little noticeable flex".
  • 1 0
 Oh wait, that's the 31.8 not the 35.
  • 1 0
 2175.566psi, wow! that must be a heavy bike
  • 1 0
 This is a really cool mountain bike!
  • 1 0
 Fill it with laughing gas!!!
  • 1 0
 Can you even get up to 300PSI (20 Bar) with your average floor pump?
  • 1 0
 Next - A Keg Bike! Freshest beers on wheels!
  • 1 0
 Fill it with Helium to make the bike lighter! And more flammable too.
  • 1 0
 This is as rad AF Joel, keep doing what you're doing.
  • 1 0
 Cool, an ejector seat dropper post is just what I needed.
  • 1 0
 You could add hydrogen to the frame to make it lighter!
  • 1 0
 Yes!
  • 1 0
 I’ll take one please
  • 1 0
 Sick bike!
  • 1 0
 Amazing work !
  • 1 0
 Genius! Love it
  • 1 0
 Yes please, I'm in!
  • 1 0
 I’m in
  • 1 0
 Awesome!
  • 1 0
 Genius!!!!!
  • 1 3
 3 inches in bak please.....the bike you peddy files







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