Coal Bicycles' Prototype Steel 'Park' Bike

Mar 7, 2023
by digride29  
photo
The Coal Bikes prototype visited La Fensosa Bike Park on its first ride.

PRESS RELEASE: Coal Bicycles

The idea for the bike came about when visiting a certain well known bike park here in the UK. We were riding the enduro platform bikes (Coal 84) and wondered if was there anything we could do to increase the capability of the bike while hitting bike park laps and rougher terrain. Soon after we found ourselves building this prototype using the existing 84 platform and making some alterations including changing the rear end tubing and adding some bigger gussets to allow for the triple crown fork. The bike is running a shorter rear end than the production enduro bikes by around 10mm and the rear tubing is now 4130 cro-mo.

photo
Machined billet twin link floating linkage by Rideworks and paint by Black Cat Custom.

Coal Prototype Details:
• Steel frameset
• 170mm travel (180 mm fork)
• Mullet Specific (29/27.5)
• Weight: 15 kg (33.5lb)
• 63.5 head angle
• Reach: 460mm

photo
La Fensosa Bike Park HQ .

This bike will be an ongoing development allowing us to understand all areas of the bike and what is needed if we ever take it to production. With also some considerations to run 27.5 wheels front and rear making it a true 'Park Bike'.


The launch video of the bike was Filmed at La Fensosa Bike Park north of Alicante in Spain.


Big thank you to all the brands that made this build possible.

Coal Bikes, Jtech Supension, Blackcatcustom, Rideworks, Magura, Burgtec, Hunt Wheels, Schwalbe.

Learn more at: coalbicycles.com/

Author Info:
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Member since Nov 12, 2013
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112 Comments
  • 62 0
 Not mentioned is that it also turns into a camaro
  • 53 2
 Coal story bro
  • 22 0
 It's the only coal rollin' I approve of.
  • 2 0
 well played
  • 5 1
 Bitchin!
  • 47 1
 how does this bike weigh less than my carbon enduro bike?
  • 12 3
 It can't possibly. Possibly they meant 43 lbs.
  • 32 0
 No giant cassette or dropper, smaller rear wheel. I worked with someone with a 32lb giant glory with no carbon on it whatsoever. Still skeptical on 33lbs though...
  • 30 1
 Maybe the frame weight?
  • 16 0
 yeah, I aint buying that weight with a DC fork and DH casing tires. lmao
  • 5 0
 @locaroka: hahahaha. closer to reality than that entire build weighing 34lbs!
  • 30 27
 cause carbon is the biggest lie in the bike industry
  • 6 1
 Steel isn't that heavy my old darkcycles is about 38lb, sons k9 is slightly heavier but under 40lb and both are heavy built full DH spec.
  • 12 4
 @phazedplasma: lie? what about? weight? strength? that it exists? lol
  • 6 1
 @phazedplasma: that would be boost & superboost
  • 16 11
 The weight is correct. Everyone believes carbon is lighter than all other frame materials, but due to the thickness needed on most carbon frames, so they don’t fold in half, they are in some cases heavier than a steel frameset.
  • 8 1
 I can confirm the weight 100% - it's Incredible!
  • 3 6
 @dh29er: and due to limitations on space on how many layers they can use and still make everything fit they work out on average about as strong as aluminium. Which is one of the reasons the arch on modern forks stick so far out so they can add more layers to the head tube without it hitting the arch when the fork bottoms out.
  • 6 0
 Right. My Norco Torrent steel hardtail with a lyric weighs 33.5lbs.
  • 5 11
flag Mtbdialed (Mar 7, 2023 at 19:47) (Below Threshold)
 @thenotoriousmic: I have read this 6+ times and it makes no f*cking sense.

what does a fork arch have to do with the head tube?
  • 10 0
 @Mtbdialed: really, 6 times and you can’t understand what he’s saying?
  • 4 5
 @nateb: possibly more......help me understand. go let all the air out of your fork, compress it and see where the arch is in relation to the headtube.

there isnt a fork on the market that the arch passes the crown race seat. lmfao the godamned arch sticks out so it doesn't hit the CSU/steerer....ffs
  • 2 2
 Bike is 55lbs but 33 claimed weight with helium in tires
  • 3 0
 stated wieght is for the frame.................. (joke btw)
  • 1 0
 @thetruejb: I thought this was total BS as my Starling with a single crown fork is more like 35lbs, then I realised there's no dropper and I'm not even sure there's a cassette on it. So with the smaller rear wheel it just might be accurate. Bet that'd be without pedals though.
  • 2 3
 @dh29er: 100% true. Gav’s 84 weighs less than my megatower which is similar spec. The DH fork only adds 550 grams. Over a Fox 38. Remove the dropper @600 grams and you’re back where you started. I used to have a Yeti SB66 which was crazy light for an enduro bike and that only had to be shown a rock garden to snap it. Carbon isn’t strong if built light.
  • 1 2
 @Mtbdialed: the arch on most forks has been brought forward so manufacturers have more space to increase the layers of carbon around the head tube without it hitting the arch on your lowers when you bottom out your fork.

blisterreview.com/wp-content/uploads/2020/07/zeb-thumbnail-01-640x423.jpg
  • 1 0
 @Mtbdialed: ride rigid and the problem goes away
  • 5 0
 @dh29er: Your argument make no sense, sorry. Carbon IS in fact lighter than all other frame materials. Thickness (and weight) of most composite frames is due to the fact that manufacturers keep costs low.

There was a review about the Last Tarvo on Pinkbike in April '22. Their carbon frame, hand-made in Germany, weighs in under 5 pounds. The entire bike tested was sub 30 pounds. Show me a steel enduro frame with a comparable weight, please.
  • 3 1
 @Norman22: yes we know spend enough money and go to a respectable carbon manufacturer and you could get an unbelievable bespoke custom frame designed for you and your weight perfectly, weighs nothing and next to indestructible but that’s not what we’re getting in mountain biking, we’re getting cheap overbuilt Chinese carbon that’s designed to accommodate everyone from small children all the way up to 6ft 5 men and not bother the warranty department. There’s actually no point using the grade of carbon they use in mountain biking other than it’s cheap to produce and you can sell it for more. Strength wise it works out about the same as aluminium just less robust and quite stiff and harsh and roughly around the same weight as well.
  • 1 0
 @thenotoriousmic: I think Robotbike/Atherton does tailor the lugs to the customers weight and riding style. Typically the areas which are carbon too in other carbon bikes. Fair enough, the lugs aren't carbon for Robotbike/Atherton and the tubes won't be tailored though fair enough, these likely aren't critical and you won't save much if you'd try and tune those for the rider. Yet add a lot of complexity (considering these tubes come from New Zealand).

Olsen then. His current bikes are all metal but a few years ago he had a very typical carbon hardtail design with a high rear triangle and built for Pinion gearboxes and belt drives. I discussed bikes with him when I was looking to get a new frame built and he was willing to add more material for some peace of mind. Maybe not criticially engineered but at least these carbon molds allow for that, to add more material should it be needed. Of course if you're buying a stock component, you're getting a stock component. And a stock component will be dimensioned such that will survive the majority of the demographic that fits it. That's the way customer goods are designed. You know pictures of failed components are happily shared on the internet and can damage the reputation of a brand. Kona knows. But if you need something more specific then one could always go down the custom route. A steel frame manufacturer will be easier to play with geometry, a carbon frame manufacturer will be easier to cut back on the reserves and make a product lighter.
  • 1 0
 My old 26’ glory with no carbon and fox 40 weights about 34 pounds
  • 5 2
 @Norman22: Carbon is lighter until you factor in damage tolerance. Since carbon is easily damaged you need more material, and hence more weight to make it tougher. I know I'd much rather have one steel frame that's perhaps a tiny bit heavier, than a number of light carbon frames that need to be replaced (or indeed you don't have confidence in)

The answer is never as simple as you first think

I've seen studies completed by colleagues in the aerospace industry that showed for many components (especially more complex ones) aluminium provided a much lighter solution. On one big project, carbon was chosen as a political rather than engineering choice. I kind of see the same thing with bikes and marketing!
  • 1 0
 @nevertoofast: the problem that doesn't exist goes away? Big Grin
  • 1 0
 @Norman22: my Mondraker is 28.9lbs, with DD tires on it.....frame and TTX22 shock, axle, dropout and seat collar is 4.8lbs....

it's not just possible, it's highly doable. it costs money in design and testing, where companies like Norco, RM, SC and even Trek and Spesh(non-sworks) just computer model the frame then add extra material to avoid further testing.
  • 2 0
 @thenotoriousmic: I am totally with you. In most cases (bikes), the use of carbon offers no advantage over a well-designed aluminium frame (sorry for the additional "i"). I agree that carbon is used in most cases purely for marketing and pricing purposes.

What I always have trouble with are generalizations. "Carbon is worse than steel" or "steel is better than aluminium". Steel is easy to handle, it's durable and can, if designed well, make a good frame. But so does carbon and aluminium. There are pros and cons for all these three materials.
  • 2 1
 @phutphutend: this is the truth nobody in any industry really wants to acknowledge. Most, if not all the theoretical benefits of carbon disappear when you factor in damage tolerance.

It was interesting neko mulally citing the alignment consistency as one of the main benefits he saw of a carbon rear triangle over aluminum.
  • 1 0
 @phutphutend: A key consideration is probably whether it is a complex part. If the load path is clear, you can gain something by using an anisotropic material like wood, bamboo or indeed a long fibre composite. If loads are more complex or at least the direction varies between various load cases, you need your fibres oriented in all these directions that something from an isotropic material (like a metal) is actually the lighter solution. I think Robotbike/Atherton really are onto something basically making the complex junctions out of metal and then the longer parts out composite. But even there of course. A frame is a pretty flat (in the vertical plane) piece yet it is subject to a lot of torsion if you tilt the bike in a flat corner or stomp on the pedals and pull the bars. A large diameter downtube helps there (especially if it is wound, like the one from Robotbike/Atherton) yet then it isn't so much optimized for the load case where you hit a square edge bump with the front wheel.

One of the few places where I do think it really has a structural advantage over the steel alternative is the spokes of a conventional wheel. Yet still, steel has become so amazing over the years, it will always be hard to beat.
  • 1 0
 @dh29er: right..... that's why you see so many steel parts in aerospace where weight REALLY matters
  • 1 1
 A Specialized Stumpjumper Evo Frame, size s4, weighs under 2.8kg WITH a fox DPX and all hardware. The lightest comparable aluminum frame is the Last Glen (Last specializes in lightweight bikes), with a comparable light-piggy back trail shock, is just over 2.9kg. The Stumpjumper Evo isn't even the lightest carbon frame in this category.


Does anyone here seriously think that the Carbon Stumpjumper is less trustworthy, less robust, or less crashproof?

Additionally, aluminum has a set fatigue life. Most, if not all, aluminum mountain bike frames will eventually crack. I've cracked every aluminum frame I've owned except my Ventana El Cuevo DH bike that was built like a tank. Carbon will last for decades if not stored in direct sunlight, assuming no catastrophic crashes.
  • 3 0
 @k-n-i-x-o-n: You're correct. There is indeed a lot of steel being used in aerospace. Especially in places where room is confined or where a component is being loaded by pure tensile or compressive loads (like cables for steering). Aluminum is only useful when you want to create volume/distance, like for components subject to bending or torsion.
  • 1 0
 @Mtbdialed: coil fork so I can't help you there.
  • 1 0
 @nateb: pull the coil out then. lol
  • 1 2
 @hamncheez: "Does anyone here seriously think that the Carbon Stumpjumper is less trustworthy, less robust, or less crashproof?"

Yes, I think just about everyone does, relative to an equivalent metal frame.

Would you really feel more at ease crashing in a rock garden with a carbon bike?
  • 2 1
 @wburnes: It depends on the carbon bike. A Specialized? yes, yes yes! I've broken many aluminum frames, never a carbon one.
  • 25 1
 steel is real
  • 1 4
 to right...
  • 9 2
 How many people moaning about the weight have ridden one? I’ve ridden an 84 and it was as light as any carbon framed bike out there, but with the beautiful supple feel steel gives, not some rigid bone shaking shit like most carbon frames. As a few of the above comments say, due to the strength of steel much less material is needed to create the frame. The old school steel bikes are a thing of the past, this is the future!
  • 9 0
 Looking forward to see a pure 27,5 park ripper build!
  • 7 0
 Steel, solid geo, mullet, lightweight(for a park bike), ext cable routing, water bottle mounts…
What do we complain about?
  • 2 0
 I think we're waiting for pricing info. Smile
  • 3 1
 Steel carbon blah blah… 33lb is clearly the weight of that linkage! That thing looks like an industrial machine component. In an age of FEA and 5 axis machines why do so many links look so chunky. The edge thickness looks uniform, no weight saving cut through sections. The link looks like an apprenticeship challenge for a machinist.
The bike as a whole looks really good - we have the technology so let it design and improve the link. As opposed to making what we can draw with a protractor
  • 5 0
 tfw when there is no bike park villa near me
  • 5 0
 Stickier rear tire than front. Innovative.
  • 2 1
 Unfortunately thats all that was in stock
  • 5 1
 Claims of 33.5 lbs on a steel park bike are going to need a scale shot to back up that claim.
  • 1 0
 2019 NP Mega 275 alloy comp, NX build, tubeless worn michelin enduro 2.4, with pedals, 33.8 lb Never weighed it with my DD park tires on.
  • 4 0
 could you just run a 200mm fork to balence out a 27.5 front? Bike looks beautiful I'm sure it rides insane either way
  • 1 0
 The great thing about steel is the pure durability. Take care of it, and it will be there for every send. I have a 2010 NS Surge that still shreds trail, jumps, urban, and the skate park. Take care of a steel bike, and you save on the new bicycle merry-go-round over time.
  • 4 1
 I don’t understand who buys this stuff. How are wages and expenses paid for
  • 4 0
 website says frames are built to order, company is probably just a few people
  • 3 0
 @SATN-XC: it is just the one guy making them
  • 23 0
 Holy shit I thought someone was going to have to explain how the world works for a second in the pink bike comments section
  • 2 0
 I’m dying
  • 1 0
 I'm not sure I follow...2800 or 450 for the frame and shock...is 450 a down payment to get in line?
  • 2 0
 @Warburrito: £450 deposit once the frame is complete pay the rest! They are made to order frames
  • 1 0
 What a beautiful looking bike Gav and Tommy have produced I’m trying to resist heading over to the coal website and picking myself a frame (must resist!)

Anyway great job and wow what a bike
  • 3 0
 make park bikes 180-190mm again
  • 2 0
 Yep to me a real park is where the 180-200mm bike isnt overkill.
  • 1 1
 Labor heavy produced carbon frames from asia from the top brands are competing with this price level, 2800 punds for a steel frame... I hate where this industry is going or went already in terms of ripping off the customers.
  • 1 0
 Answer your emails from someone that wanted to buy a previous model and make this bike a reality and I will send you the money.
  • 2 0
 photo of twin linkage only shows the top link...what the hell Razz
  • 2 1
 Have they not heard of mini mullets, thats where true park bikes are heading...
  • 1 0
 26/24 single pivot is the future.
  • 2 0
 No park bike if it's coming with gears and a derailleur
  • 2 0
 been single speed for park bike as 5 years, just walk it to lift in morning.
  • 1 0
 I've been extremely impressed with Coal's quality craftsmanship. They really know what they're doing.
  • 2 0
 33 lb steel DH bike? Where do I sign up??!?
  • 5 1
 On Mars where there is less gravity.
  • 1 0
 Sick! I had the exact same paintjob on my 80's Supercycle. Did it myself if your team is hiring!
  • 2 0
 steel giant glory
  • 2 0
 That is beautiful.
  • 1 0
 I've never wanted a DH/Park bike before, but now I do.
  • 1 0
 What do they call the bike Park in the uk ? Is it the Peak District?
  • 3 2
 27” and we got a deal. No 29 wheel for the circus
  • 2 0
 BABAH BIKES.
  • 2 0
 'kin nice that.
  • 2 0
 i love steel bikes
  • 8 7
 "steel is too heavy"
  • 6 0
 It's the right amount of heavy.
  • 9 2
 @tremeer023: 33 pounds for a park bike is really, really good in my book.

Add a dropper and dinner plate cassette, its still 35 pounds with a dual crown fork and proper brakes/tires. I bet if we took a poll of most peoples Enduro bikes it would be right in the middle.
  • 1 0
 @hamncheez: Exactly that!
  • 3 0
 @hamncheez: yeh it's impressive for sure. This thing looks pretty sweet too. Most of the PB staff bikes weighed more.
  • 2 4
 @hamncheez: you believing it is 33lbs is really really bad. lol
  • 1 1
 @hamncheez: 2019 NP Mega 275 alloy comp, NX build, tubeless worn michelin enduro 2.4, with pedals, 33.8 lb
Pretty close to that with Magic Mary 2.35 addix, don't remember the exact one.
I have never weighed it with my ass guy dhf DD park tires on.
  • 1 0
 kinda Nicolai
  • 1 1
 Why not 180mm rear travel and 27.5 wheels
  • 1 1
 33.5 lbs. Is that for the frame only?
  • 1 0
 Heavy breathing
  • 1 0
 Sick
  • 6 7
 Looks like a session
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