The Making of a Nukeproof Horizon Flat Pedal - Video

Feb 19, 2016 at 7:43
by Chain Reaction Cycles  


The Nukeproof Horizon pedal is arguably the best flat pedal on the market – developed in conjunction with the world’s most famous flat pedal rider, Sam Hill, it recently received 10/10 from MBR magazine.

Nukeproof Horizon pedal

We (Chain Reaction Cycles) spoke to the guys at Nukeproof to see what it takes to make a pedal fit for a downhill legend.

Initial step: Design brief
The key requirements for the design (form and function) are set out and drawn from previous model testing, customer feedback and Team Chain Reaction PayPal riders Sam Hill, Mike Jones, Joe Smith and Elliott Heap.

The initial sketch
Nukeproof Horizon pedal
Nukeproof’s creative designer sketches his vision of what the new pedal should look like, with input from the Nukeproof design team.

Computer modelling
Next, the paper-and-pen drawing is handed to Nukeproof’s Design Engineer who works his magic and translates the sketch into reality, using Solidworks to create a production part drawing meeting the initial brief.

3D printing
Nukeproof Horizon pedal
Once agreed, the Solidworks version of the Horizon pedal is brought to life on Nukeproof’s own 3D printer. The 3D printed version of the pedal is fitted with all the parts of the final version, including the axle and pins.

Forging
Nukeproof Horizon flat pedal
Once the team are happy with the 3D printed version, an alloy forging of the pedal is produced, which becomes the unfinished ‘blank’ of the production pedal.

CNC machining
Nukeproof Horizon pedal
The raw forged alloy is then machined to production specification, finished in black ano with a polished face and black height adjustable pins.

Nukeproof Horizon pedal


MENTIONS: @ChainReactionCycles / @Nukeproof-Bicycles



Author Info:
ChainReactionCycles avatar

Member since Mar 16, 2012
107 articles

46 Comments
  • 48 2
 But they never explain how they make them "nuke" proof ?
  • 24 0
 Duck and cover
  • 75 9
 They are made in Taiwan,not Japan.
  • 1 0
 well the new tag line is "It's an Attitude" I guess they needed to explain that for the people who need to live in a literal world
  • 6 1
 @chyu
Savage! I admit I didn't get it at first.
  • 15 0
 Bushings, bearings???? Dimension's
  • 1 0
 ya I went to the site, cant find the dimensions anywhere. a weird spec to leave out of pedals.
  • 2 1
 You ask too much.
  • 5 0
 My wallet says no specs, ,,, no sale.
  • 1 0
 Going straight from 3D printing to production forgings!?!
  • 9 0
 Bummer, was hoping to see some video of it actually being machined Frown
Call me a geek but tools, fixtures and g-code give me a silly on more than a glorified dot matrix printer.
  • 3 0
 im with you on that but then i was trained as a toolmaker originally i love shiney metal and coolant
  • 7 0
 My little brother has a nice and expensive 3D printer. I guess I know what his next project will be Wink
  • 3 1
 I have the horizon pro, the grip is unbelievable. Maybe even too much haha, since I have a hard time repositioning my foot if I land in the wrong spot on the pedal. But it doesn't matter that much cause it still grips fairly well when your foot isn't all the way on.
  • 1 0
 onlt thing I found informative was MBR gave them 10/10 and they used 3d printer. Now I am woindering if I can start making my own components. Here is an idea , Pinkbike, for free. explain the models of 3d printers available, cost, functionality, and whether it is efasible to make your own components. I would read that.
  • 1 0
 Seems like this article leaves out 99% of what goes into the design process for a component. Would be cool to see an extremely in depth article that sees a product from initial customer demand all the way through to marketing strategy and of course the nitty gritty of the design process, not just the final prototype product as seen above. still very cool to get a behind the scenes look though.
  • 5 1
 Looks like a Kona WaWa. Thumbs up.
  • 1 0
 still the best pedal ever made, cant believe there's never been a knock-off.
  • 1 0
 Man any chance Nukeproof would re-issue "vintage" parts like their original carbon hub from the early 90s? Always wanted one back in the day and I've got a couple of old Mavic rims to make a home for them.
  • 2 0
 different company now. CRC just bought the rights to use the "nukeproof" brand dont know why im sure 90% of riders dont remember the original nukeproof.
  • 1 0
 I had the original NukeProof generator hubs with the carbon centers. Kinda wish I still had them
  • 1 1
 Does that mean Nukeproof belong to wiggle now?
  • 2 2
 Nukeproof. You want me to by Nukeproof products(which I don't anymore) have Customer Service that is attentive to its customers that have bought your products.

You sell pedals and their pedal parts, all except that preload screw I need that is made out of soft(too soft) aluminum that stripped when trying to remove it for the first time to maintenance my Neutron pedals. I contacted Nukeproof Warranty Services three times and got no response, none, what-so-ever. So what did I do, I bought the retainer end caps to see if they would work as a preload screw. Nope, to short. SO I can't maintenance these pedals, even though 75% of the pedal parts can be bought, except for that one really soft retainer screw.

Soft Aluminum +/- Nukeproof = Moving to DMR pedals.
  • 3 1
 The designer sketches how he wants it to look. That is the most generic pedal drawing I've ever seen.
  • 3 1
 Should be thinner for the exorbitant price.
  • 1 0
 Was waiting for the part where they ask Kim Jong Un for the pedal back after his latest missile test.
  • 2 0
 Looks like an ice cream sandwich. ;-p
  • 1 0
 xpedo spry, $60, 260 grams...thin and has actual bearings unlike Canfield Crapon bushings...
  • 1 0
 Which 3D Printer are they using?
  • 2 1
 I'll stick with my Race Face Atlas pedals...
  • 1 0
 Yep, me too. Huge fan.
  • 1 0
 Looks like a Shimano Saint
  • 1 0
 They look nice!
Below threshold threads are hidden







Copyright © 2000 - 2024. Pinkbike.com. All rights reserved.
dv65 0.033942
Mobile Version of Website