SleepingAwake
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diy-carbon-enduro-bike-build (50 Photos)
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro48 views
seat stay moulds: finished tooling after the post cure.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro90 views
seat stay moulds: finished tooling after the post cure.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro36 views
seat stay moulds: the moulds with trimmed edges after opening up everything. always a little nerve wracking, but everything came apart beautifully.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro39 views
seat stay moulds: the second mould halve is made with the exact same process.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro39 views
seat stay moulds: once cured the flange can be removed
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro33 views
seat stay moulds: close up after the infusion
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro49 views
seat stay moulds: Vacuum infusion to fully wet out the carbon fibre with high temperature epoxy resin.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro34 views
seat stay moulds: dry carbon fabric placed on the gel-coat as soon as it gets to the b-stage (soft but not sticky anymore)
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro31 views
seat stay moulds: tooling gel-coat brushed on
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro26 views
seat stay moulds: all cleaned up
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro79 views
seat stay moulds: filleting wax cleaned up and some little domes in place as registry marks
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro33 views
seat stay moulds: with the plug pressed into placec
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro32 views
seat stay moulds: this is basically a 3D printed mould halve to serve as temporary flange. The yellow stuff is filleting wax
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro41 views
seat stay moulds: spray filler, sanding, filler, more sanding, ...
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro33 views
seat stay moulds: all glued up. One is printed from PLA, one from PET-G. couldn't find a difference in behaviour
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro53 views
seat stay moulds: printed plug and some threaded rod to keep everything straight and aligned while glueing up
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro47 views
getting there with all the hardware. With each part I learn the limitations of my diy CNC and it get's easier and easier.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro57 views
plug halves ready for some final paint
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