SleepingAwake
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diy-carbon-enduro-bike-build (51 Photos)
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Parts - Other101 views | 2 comments | 1 faves
moulds done-ish
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro156 views
seat stay moulds: finished tooling after the post cure.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro200 views
seat stay moulds: finished tooling after the post cure.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro134 views
seat stay moulds: the moulds with trimmed edges after opening up everything. always a little nerve wracking, but everything came apart beautifully.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro109 views
seat stay moulds: the second mould halve is made with the exact same process.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro106 views
seat stay moulds: once cured the flange can be removed
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro98 views
seat stay moulds: close up after the infusion
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro115 views
seat stay moulds: Vacuum infusion to fully wet out the carbon fibre with high temperature epoxy resin.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro100 views
seat stay moulds: dry carbon fabric placed on the gel-coat as soon as it gets to the b-stage (soft but not sticky anymore)
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro103 views | 1 faves
seat stay moulds: tooling gel-coat brushed on
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro89 views
seat stay moulds: all cleaned up
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro212 views
seat stay moulds: filleting wax cleaned up and some little domes in place as registry marks
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro95 views
seat stay moulds: with the plug pressed into placec
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro99 views
seat stay moulds: this is basically a 3D printed mould halve to serve as temporary flange. The yellow stuff is filleting wax
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro105 views
seat stay moulds: spray filler, sanding, filler, more sanding, ...
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro107 views
seat stay moulds: all glued up. One is printed from PLA, one from PET-G. couldn't find a difference in behaviour
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro144 views
seat stay moulds: printed plug and some threaded rod to keep everything straight and aligned while glueing up
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro129 views
getting there with all the hardware. With each part I learn the limitations of my diy CNC and it get's easier and easier.
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Fribourg SleepingAwake: diy-carbon-enduro-bike-build
in: Bikes - All Mountain/Enduro182 views
plug halves ready for some final paint
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