Specialized Expands Recall of 1st Gen Levo & Kenevo Battery Packs

Sep 2, 2022 at 14:01
by Alicia Leggett  
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Specialized last year announced a voluntary recall for first-generation Levo and Kenevo battery packs manufactured between 2017 and 2019. Now, the brand has expanded the recall to include additional battery part numbers and manufacturing dates.

The press release from Specialized is below and is available here.

Dear Specialized rider,

In May 2021 we issued a voluntary recall for a small number of battery packs sold as original equipment on and as aftermarket equipment for use with 1st Generation Turbo Levo and Kenevo electric mountain bikes manufactured between 2017 and 2019. In August 2022 we expanded the scope of this recall to include additional battery part numbers and manufacturing dates. Specialized and retailers will contact riders that may be affected by this recall via email and with a notification on the Turbo Mission Control app.

Please read the instructions below to determine if your battery is affected. If so, reach out to your Authorized Specialized Retailer who will inspect your bike and repair the battery pack at no cost to you, which involves re-gluing the Control Pad to seal it more effectively. If you checked your battery pack as part of the original recall and determined it was not affected, please check it again to confirm whether your battery is now included within the expanded scope. Lithium-ion batteries are a stable and safe way to power our portable electronic devices, including e-bikes. As with all devices, review your bike's user manual for proper care.

It is a privilege to share our passion for bikes with you and we hope to get you back on the trails quickly. Reach out to your retailer or contact Specialized Rider Care if you have any questions.

Thank you for riding Specialized,

Scott Maguire

CEO

Specialized writes that for a small number (estimated less than 15%) of battery packs on the first-generation Levo and Kenevo eMTBs, conductive water (such as saltwater or chlorinated water) can bypass the seal around the Control Pad. If it reaches a particular area of the battery pack's circuit board, it may trigger a short-circuit and, in sufficiently charged battery packs, lead to a thermal runaway (uncontrolled self-heating) event and pose a fire or burn risk.

Bikes affected by the recall have the Control Pad located on the side of the a battery. If the Control Pad is located elsewhere, Specialized says, you are not affected by the recall.

Owners of these items should check if they are affected by the recall:

2016 - 2018 Levo FSR
2018 - 2021 Levo HT
2018 - 2019 Kenevo FSR
2016 - 2021 Specialized M1 Battery


Recalled battery packs can be identified using a combination of the manufacture date and part number, both of which are included on a label on a battery pack (though the battery pack needs to be removed to access the label). See the guide below.

Specialized advises anyone with an affected battery pack to reinstall it on their bike and ride in dry conditions until the battery charge level is below 50% but, ideally, above 20% for diagnostic purposes. Do not charge the battery again, and take the bike to an authorized Specialized retailer for repair.

The repair involves re-glueing the seal around the Control Pad to keep water out more effectively.

Author Info:
alicialeggett avatar

Member since Jun 19, 2015
745 articles

112 Comments
  • 52 0
 "Thermal Runaway".....aka it will blow the *$(@# up?
  • 14 0
 No, they catch on fire. It's a very violent fire tho and sometimes you get some fireworks. The packs swell up and start to get very hot, then smoke 1st
  • 29 1
 Sounds like my first girlfriend when she got angry.
  • 8 1
 @sportstuff: Sounds like you tried to Turbo Mission Control the girlfriend, eh? That’s an Epic way to Demo a relationship!
  • 36 0
 special-I-z-E-D
  • 19 1
 With an emphasis on the IED.
  • 3 1
 SPECIALizED
  • 4 0
 @Franken-Bike: Yeah, I have a “SPECIAL ED” neon sign (with the “IZ” covered in electrical tape), from a local bike shop that closed in the 90’s. Both my biking and non-biking friends like it (as well as my Fat Tire Ale neon sign). 25 years on, both are still work and are in my bike-cave / man-cave. But I might have to change it to “IED” now =P
  • 18 1
 I don't care about the bike but it sounds cool to have an app installed called "Turbo Mission Control". It sounds like I'm some special secret agent who accidentally happens to have the app still open when planning a date with a hot but evil chick who appears kind but is just after my suitcase full of red buttons (which shouldn't be pressed).

Don't shoot the messenger, I didn't come up with the name for the app. I wish I did, but I didn't.

If you happen to be the lady in question, I repeat, don't push any of the red buttons. You may ignite a thermal runaway. Which admittedly sounds exciting too. But it is bad and should be avoided. Better to just ride pumptracks.
  • 17 2
 imagine if there was a way of riding bicycles that didnt involve exploding battery packs and electric motors
  • 26 11
 yay bropeds
  • 14 6
 Reason # 17 why I don't have an eBike. Number one: apparently, the battery can run out even though I still have tons of energy left and my spousal permit still got another 3 hours. Back to hide under my rock. May you all ride your {insert adjective here}_bike A LOT this weekend.
  • 19 6
 I'm confident I can do a bigger day on 3 Snickers bars than any production ebike at this point. And FWIW I'm 45 years old.
  • 4 3
 As in pedaling a mtb while eating Snickers bars, not pedaling a Snickers bar (that wouldn't work).
  • 9 3
 Your spouse gives you more time off than mine does. LOL! Generally speaking... if my battery is dead... I'm dead.... and I'm an hour late.
  • 2 0
 @JDFF: word up. I'm 47 and right there with you. Keep the faith brother
  • 2 1
 You gotta try the right e bike then man. They aren’t all created equal
  • 24 13
 Still don't want an E-BIKE.
  • 10 0
 This makes the charged assumption that the Specialized motor has outlasted any sort of battery issue.
  • 4 0
 That's a little harsh, they can go for 10-20 full charges before giving up the ghost.
  • 11 0
 That’s a lot of words to essentially say “bike might go boom”.
  • 7 0
 The big takeaway here is that it's hard to get this right, even for a company like Specialized. I was wrong to think the fire risk was only to do with super budget bikes. Wrong. There's really nowhere to hide when one of these batteries starts to burn, no real way to put it out.
  • 9 0
 Your right once the battery a burnin you best stand and fight because it comin for you, it's going to find you, and it will kill you. Once it burns through your smouldering corpse it begins smelting a way into the earths crust such is the draw of rare earth back to the source mother.
  • 2 0
 Specialized would be the first company for this to happen to though. All about profits and absolutely willing to cut corners. Look at their builds
  • 8 0
 this sparked my interest
  • 4 0
 It short-circuited mine
  • 1 0
 Defo amped up mine
  • 2 0
 Meh, it's left me feeling flat.
  • 2 0
 @commental: I'm polar opposite.
  • 8 0
 "resistance" is useless
  • 1 0
 Yeah, got one of these beautiful "S". Six months ago one of led on battery died and shortly after battery died completely. So I went to the specialized store. They told me there never been RECALL on any batteries! And bike was bought in in other city so they wont change/repair battery. Buy specialized they said, you will have good local service they said. So I contact the original bike shop, they knew about recall but at that time mine wasn't at list so best they can do is give me 25% off. But at same time motor died (second one). I haven't 2k€ for repairs and that piece of.. quality bike is in garage. I'll call to bike shop tomorrow (that one where I bought it) and I am pretty curious. But they wont fix it anyway, unless I pay like 1k €.
  • 6 2
 see canyon & commencal, You can recall bikes when theres a problem... first part you need to admit theres a problem
  • 2 0
 The irony is, Specialized usually doesn't admit if they screwed up. If they did, they would have to recall every single Enduro frame that was produced between September 2019 and June 2022, because they all crack at the headtube.
  • 2 0
 Doing a recall is due to financial concerns of lawsuits costing more than the profit of continuing the sales of faulty product. That's assuming you have a financial analyst even raising the concern in the first place.
  • 2 1
 @skimgosu: I get it, i was having a dig at Canyon mostly, They Have BB cracking issues and despite the 50+ in the last 2 months they refuse to say anything more than "its just the paint cracking" despite the BB insert freely moving inside the carbon lol - Every single person i know with a 125/150/mullet from this year has the issue and alot of them didnt realise untill recently and now there is no frames untill end of year... but yet canyon still say its paint but its ok to ride with the lose BB insert LOL

like why not say - hey yes We are aware some frames have been effected "but not all"(bs) we will Replace your frame when we have more stock again at XXXXX time.
Canyon aus service - cant fault them but Its all the other canyon service places around the world have no idea about bikes i feel like.
  • 4 0
 Would hate for it to experience a lovely case of “thermal runaway” while out in a tinder dry forest.
  • 1 0
 LOL. that kenevo should have been recalled 100% of the bike. Mine become worthless 10 times in 4 months.
absolutely crazy.

But it went downhill really nice, while it worked.

Most commmon issues:

engine failrure.
shock brake
battery ON/OFF problems.
hub Obliteration.

Spez tires are absolutely a piece of -.-.
  • 4 0
 Charged with a fault in battery
  • 1 0
 You'd be literally on fire!
  • 10 6
 A battery powered bicycle? What could go wrong?
  • 3 0
 Let's put them batteries in planes then!
  • 9 6
 A battery powered car? What could go wrong?

A battery powered laptop? What could go wrong?

A battery powered phone? What could go wrong?

A battery powered vibrator? What could go wrong?
  • 1 0
 @onemanarmy: a dildo powered spoon what could go right?
  • 1 0
 @yvidal: cough> The fleet of sea planes in Vancouver are already running on batteries!
  • 1 0
 @CSharp: Let's just hope that a thermal runway doesn't happen in the air...nor inside a hangar.
  • 2 0
 @yvidal: I'm sure the ocean will cool things down Wink
  • 1 0
 @CSharp: Long ride down for the people inside of a burning plane. And I bet the crash landing will not be pleasant.
  • 2 0
 @yvidal: Makes for fun paragliding and the meltdown will warm the surrounding water.
  • 1 0
 @CSharp: Hahahahah Sure! Yeah, heard Canada is like 90% ice. I would love to visit tho! Chers bro
  • 4 0
 shocking, explosive news ...
  • 3 0
 Weird, actually admitting a mistake is very much not in character for them.
  • 3 2
 Doing a recall is due to financial concerns of lawsuits costing more than the profit of continuing the sales of faulty product. It has nothing to do with "character"
  • 2 2
 The more laps is just such bullshit..mopeds are not time machines in the sense that they give you more time there time ..they actually speed up time so those more laps your doing well your closer to death because I have all the time in the world and why would you want to do every trail there is to do in one session kinda of defeats the purpose of exploring and always having something new to ride with the moped you will have done all the laps thus why I see most scooter riders bored out of minds so they have to play there stupid bepop that no one wants to here and make excuses about there family life and just spouting constantly about but but more laps.. hahaha just that much closer to death my eeb kook friends..get a real bike and quit moaning.
  • 1 0
 What about a hot tub? I wish I can go back in time in one of those. But, the time I have in there is pretty soothing and relaxing. Time sure speeds up when you're ,,, just wasting time! Big Grin
  • 2 0
 Comforting to know all that stands between your house burning down or not is some glue applied by the hourly kid at bobs bike shop.
  • 5 3
 Nice, new batteries for those affected. (so long as it hasn't burnt anyone or a house down)
  • 4 0
 It says they're just going to re-glue the way it should have been done in the first place
  • 15 12
 E-bikes are for fat asses who want to be like Chad.
  • 1 2
 @CantQuitCartel: Chad Reed's been riding the big S for quite a long time.... sooooo.
  • 1 0
 To be fair to em that’s pretty decent, wish Giant would have done the same with their earlier models, they only had to see a puddle and they’d stop working
  • 1 0
 Now i know why the big s buys so many bikeshops - this way they can organise the recalls better and closer to their customers...
  • 4 1
 You had one job
  • 1 0
 It's America......they've got a side hussle.
  • 3 4
 what i find hilarious is the same folk screaming how dangerous ebike batteries are will be the same folks praising the safety of electric cars, even though the battery tech is identical.
  • 1 0
 95% of the internet is people making up a guy to be mad at
  • 1 0
 @alicialeggett Why is the Enduro Round table out on youtube, but not here?
  • 1 0
 Will "chipped" bikes be done?.....
  • 2 0
 Thats gonna be expensive
  • 1 0
 12 K for an exploding bike... Ill take 2.
  • 1 0
 Take a battery and be dick with it...
  • 12 15
 Specialized sucks and so ebikes and the manufacturing of all these lithium batteries..bad news for are planet under the bullshit claim that electric is better..keep gagging lemmings
  • 2 2
 Why would you gag a lemming?
  • 1 0
 I totally agree. We’re going to see mountains of dead batteries and people will be burning electricity like it’s free.
  • 2 0
 Screw the planet, it can implode in 30 years or so for all I care. I'm doing 3x more runs on the eeb.
  • 1 0
 Holy yikes
  • 1 0
 ooof
  • 1 0
 SPECIALizED
  • 1 0
 Will it burn? Yes sir!
  • 10 11
 All you haters WILL be on an ebike at some stage
  • 10 2
 I will die before that happens.
  • 4 0
 Haters or heaters?
  • 2 4
 Nah they can't afford it and will keep on hating. Go flip some more burgers peasants and think over your lifes failures.
  • 1 0
 @mcozzy: because ebikes cost soooo much
  • 7 9
 Burn in hell cjeaters
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