Brunel’s Old Station in Bristol opened its doors to the 7th annual UK Handmade Bicycle Show ‘Bespoked’ this past weekend to showcase the best of British and overseas handmade bicycles, components, and goods.
Over 100 framebuilders and designers had their craft on display, many for the first time, and the show certainly had its usual buzz, despite a few exhibitors looking slightly sleep-deprived after pulling all-nighters getting their frames show-ready for the opening day. It’s that deep passion for handcrafted bicycles of all shapes, sizes and tribes that differentiates this show from the industrial-scale likes of Interbike and Eurobike.
New exhibitors to the show were amazed by the setting and the amount of interest shown by the visiting public, and for those that did step into the Hallowed Hall of Handmade, it looked like they were really enjoying finding out about this growing movement in the cycling world, complete with the individual stories of graft and passion that lay behind each and every product at show.
England’s very own Curtis Bikes had two new frames on show, an as-yet unnamed full suspension prototype and the Curtis ‘AM+’. The latter comes with an 83mm BB shell and a 148mm rear end, which Curtis claims to give a perfect 1x11 chainline whist keeping the chain away from the chubbiest of tyres. The factory spec is built for a 120mm fork with a 66.5° headtube angle, but of course the geometry can be tailored to your preference.
The full suspension prototype belongs to Curtis team rider Jim Davage, but it was eye-catching enough for Curtis to receive orders - and awards - at the show.
| I’ve been wanting to build this full suspension frame for years, and a few prototypes later - as well as a few swing arms in the bin because they looked ugly as sin - we’re here. To make it a winner, the swing arm had to look sexy; it was a massive challenge. I wanted it up and over instead of through the chain. I’m really pleased with it!—Gary Woodhouse, Curtis Bikes |
Hailing from Leeds, the team behind Carbon Wasp brought along two of their latest frames: an aggressive hardtail and a full suspension rig, both 29ers.
The hardtail has a 67° head angle and 415mm chainstays, giving it a short back end and a relatively long front end, but of course, all of this can be customised to order. The downtube on this bespoke frame was a little chunkier than what you’d expect, and on closer inspection it turned out that the lower half of it contained an internal storage compartment, ideal for stashing a spare tube or a Clif Bar or two. It’s not a new idea of course, but a nice example of the uniqueness that custom designed builds can bring.
The full suspension frame was designed for all-day riding. It’s been in development for three years, featuring a suspension design developed by Carbon Wasp themselves. The frame is still in development, according to designer Adrian, and a few more changes are in the pipeline over the next couple of weeks, along with new carbon fibre handlebars.
| I’ve been working with carbon fibre bikes for about 10 years. Before that I was designing and making aluminum frames for a good few years. In terms of manufacturing, things have moved on since those early days of carbon fibre frames, and we now use external moulds and bladders. The mass-market carbon frames are pretty much made the same way and that’s what we do in Leeds, just in a smaller workshop. We make custom geometry and custom tubing or whatever it is the customer wants, whether it’s been designed via a 3D model or as a sketch on the back of an envelope.—Adrian Smith, Carbon Wasp |
Not satisfied with being one of the UK’s premiere framebuilding schools, The Bicycle Academy are now making tools for framebuilders around the world. Their main offering, due to launch soon, will be a game-changing frame jig, simply named the ‘Low Cost Frame Fixture’. With current frame jigs costing builders around £3,000, The Bicycle Academy have managed to slim down production costs and are looking to retail their low-cost version at £500-800. This will surely make framebuilding a lot more accessible, and could shift the bespoke bicycle industry towards products that are within a lot more people’s reach.
Rather than having integrated measuring devices and custom extruded beams, the Low Cost Frame Fixture simply supplies you with a flexible metal measuring ruler that you can slot into place around the jig against built-in datums, to get your critical measurements. All the instructions are in the box but the assembly of the jig looked pretty straightforward thanks to each part being numbered akin to some sort of Ikea flat pack setup. James from Academy Tools who designed the jig, claimed that it was possible to have your jig set up and running in a matter of a few hours. The finish is raw steel (to save costs) and that in itself gave the jig a nice industrial look. Plus, at the end of the day you’re saving yourself over £2,000!
| We’ve stripped the design down to the bare minimum of what you need but essentially it does the same job as the current ones on the market. It folds flat and compact, so you can store it away when you’re not using it.—James Freakley, Academy Tools |
Burf and Tam from BTR Fabrications were proudly - and quite rightly so, because she’s a stunner - giving the world its first look at their revamped and re-engineered single pivot, linkage actuated, steel full-suspension do-it-all trail destroyer, the ‘Pinner’.
It’s their second iteration of the design, featuring larger diameter lighter-weight Reynolds tubing, and is now available to order in four sizes, for both 26” and 27.5” wheels. In a move that mimics their full bike packages available for their existing ‘Ranger’ aggressive hardtail, the BTR boys will be offering a choice of two shocks on the Pinner, complete with component specs in line with those the guys choose to ride themselves. The ‘Tam Edition’ builds will run a Cane Creek DB Coil shock, with the ‘Burf Edition’ builds featuring a custom-valved Extreme Shox Storia Lok.
| We've been thinking about and working on the Pinner redesign for a couple of years now, so it's a big moment to finally unleash the finished article on the world. I couldn't be happier about how it's turned out, and I can't wait for people to see and feel how well it rides!—Tam Hamilton, BTR Fabrications |
Petor’s ‘Old School Trails’ bike is designed around riding and chilling out around the coastline, and it certainly looked like something that could have washed ashore on a desert island.
Originally trained as a sculptor, a few years back Petor discovered framebuilding and eventually moved out of London for coastal Margate, where he found himself doing a lot of riding by the sea and camping on beaches.
Now with his own workshop in Margate, Petor is busy building unconventional frames for unconventional people. His Old School Trails bike took him a mighty three days to design and build, and is based on Geoff Apps’ ‘Cleland’, which itself is based on the geometry of a 1950s/60s trials motorbike. Its 29+ wheels means it can roll over the most challenging terrain, its Pinion gearbox and belt drive mean it’s virtually maintenance-proof, its BMX handlebar means you’re in a more upright position to enjoy the vista as you ride along the sand and rockpools, and the tubes were individually nickel-plated inside and out under the copper finish before brazing, so it’s fully protected from any salty sea water.
| I feel this is a really nice, comfortable off-road bike that’s not meant for gunning down hills. It’s kinda based around Geoff Apps’ [the English pioneer of mountain bikes] idea for the Cleland from the 1970s; so you sit really upright in the middle of a short wheelbase, with a very, very low trail front-end. It’s just super stable at low speed, and its high bottom bracket means you can just ride over stuff without having to change your balance or anything. So if you suck at riding off-road it’s literally the perfect bike.—Petor Georgallou, Dear Susan |
Bear Frame Supplies is a UK supplier of numerous frame parts, so if you need machined dropouts, bosses, heads tubes, you name it, Aaron and his wife’s business is the place to go. Having been a framebuilder himself not so long ago, Aaron realised making bespoke frames wasn’t sitting right with him, and after speaking to the likes of Adrian Bedford at Swarf, he decided to get into machining parts for the industry instead.
| When a person wants to build a frame, they’ll pick the type of tube they want - usually going to Reynolds or Columbus - and then they’ll come to us for connecting everything else together. We have a standard set of products that we’ve designed and made but once the framebuilder has got more advanced, we can machine them custom parts. We work with a lot of the framebuilders at the show here and I can go around and see the parts I’ve made on display. We’ve been doing it for over a year now and it’s been a lot of hard work, a lot of designing, a lot of things chucked in the bin, but we’re getting there slowly.—Aaron Ward, Bear Frame Supplies |
The yet-to-be-officially-named short travel 29er from Adrian at Swarf was nestled on the end of the Bear Frame Supplies stand. The frame features many of the machined parts made by Aaron Ward at Bear Bikes and built-up, weighs in at approximately 30.8lb with a Cane Creek coil shock. It has a 67° head angle, 75.5° seat angle and 445mm chainstay. Like Adrian’s previous hugely popular but complex to build 26” Curve frame (as seen at Bespoked 2014), this teal powdercoated rig was one of the show’s biggest eye-catchers.
| This is just a develop project I’ve been playing around with in my spare time. This is the third prototype and I think this is close to the final one. I’ve got a couple of tiny tweaks to do, so as long as it lasts throughout the test period, I’ll think about selling some.—Adrian Bedford, Swarf |
After getting feedback from their customers who were seemingly perplexed at the amount of variety on offer by Shand Cycles, the guys behind the Scottish company decided to streamline their range to make things simpler for potential customers, and to help keep costs down in production.
| We’ve traditionally done a very classic 29er with Rohloff Speedhub and it’s been very popular. Last year we decided to bring out a 650b+ bike called the Hoolie but it wasn’t set up for a Rohloff. At the same time we had various people asking for a 650b bike with a Rohloff, and lots of people with our 29er off-road drop-bar Drove tourer who wanted flat bars. So we thought we needed to sort out all the confusion and come up with a frame design that would work with a 650b+ or 29er, and could also work with a Rohloff or derailler, and could take either drop or flat bars. To do that we’ve done three for each size; three different lengths and three different height permutations. Hopefully that ticks all the boxes and people can get what they want for the type of riding what they want to do.—Russell Stroud, Shand Cycles |
Award-winning designer and framebuilder Ted James had a variety of frames on show, including his iconic ‘rusty’ BMX. For mountain bikers, two frames stood out, one of which was a dirt jump/park frame, and the other an aggressive 142x12 bolt-through flat bar street bike with a custom made fork, based on a previous ESB (Extra Strong Beast) frame, all made from Reynolds tubing.
| It’s a similar design to the ESB which was an older design based around a trick bike. The buyer for this frame wanted one with disc brakes and a few extra special things. It started out quite simply but I ended up machining my own custom parts. The finish is powdercoat with a Hammerite-type texture, and it’s also got a two-tone lacquer.—Ted James, Ted James Designs |
After having built a Klunker-style frame for the infamous Hack Bike Derby last year, Toby from Toad was inspired to make a second, more modern 650b version with updated components, which he had on show amongst his award-winning touring bikes. Toby’s display bike was configured with a rigid fork and high-rise bars, but it’s equally at home with suspension forks and trail-style riser bars.
| I’ve designed it so I can swap out the forks so that I can put a suspension fork in if I want to ride somewhere more aggressive. I only got it finished on Wednesday night so I haven’t had a good chance to take it for a ride yet!—Toby Gallagher, Toad Custom Cycles |
Celebrating their 20th anniversary year, Czech Republic-based Duratec are masters of alloy production bikes, eschewing the mostly steel-built bikes at the show. They also develop custom carbon frames, but high-end 7020-T6 aluminium alloy is their material of choice. Like most of the others builders at Bespoked, they offer a comprehensive tailor-made service across their range of MTB, road, track, time-trial, CX, tandem and fat bikes, all with custom fit and geometry, and they work in partnership with UK-based Bicycles by Design. Amongst the carbon and alloy frames on their stand was the ‘Fat Jack’ fat bike, featuring super-clean lines, customised paint-job, and custom-shaped top and down tubes to spread load and reduce shock, leading to a more comfortable ride. In fact, all of Duratec’s frames are supremely elegant and clean, with an almost hydroformed look.
| We started with a fat bike 15 years ago, because Jan Kopka won the world Iditarod Trail Invitational across Alaska on this bike. We have a huge experience with fat bikes now, first on snow but now on beaches…and when we started, there was nothing else on the market, including no rims or tyres for these sorts of bikes!—Kateřina Duchková, Duratec |
The University of Iowa isn’t a name you’d expect to find at a hand-built bike show, but then again, this university is a bit of a rarity in that it has its own framebuilding program, and for the first time, they decided to exhibit at Bespoked. The courses they offer are pretty unique, especially as they count towards both the engineering major and the art major. Students in the first course build a steel frame, and in the second course choose their material and get more creative with their designs. Students come from all over the world, with hundreds of them passing through UI’s Hand Built Bicycle Program’s doors.
One of the academics from the faculty had his own titanium race bike at the show, the ‘ArrowHED’, having already put it to use in a race earlier this year. The bike is the third iteration of his design, specifically for use in winter ultra-races. The idea for the design centres around bringing any carried equipment towards the middle of the frame to help with weight distribution, and being a single-speed design (down to rider preference), if it suddenly snows, the rider can switch out the wheels to something more appropriate.
| I’ve learned that in the winter races, the longer wheelbase helps the frame track better; acting like the keel of a boat. The frame comes apart with paragon splitters and it comes in at a little over 20lbs which is really light for what it is. The main challenge of the build was the long wheelbase and understanding what the fork offset needed to be to make it feel good in terms of ride quality. What I wanted to achieve was a quick front end that still allowed the back end to move with it. So what I did was drop the bottom bracket height to what would typically be a cyclocross frame-height, so that I lowered that centre of gravity, and it seems to have done the trick.—Dr. Steve McGuire, The University of Iowa |
Road Bicycle - The Cyclist Magazine Choice Award
Hartley & Talbot - Isen
English Cycles
Ironbridge Bicycles
Road Bicycle - Road.cc Choice Award
English Cycles
Donard - Green
Toad Custom Cycles - Road
Mountain Bikes - The Singletrack Choice Award
University of Iowa - Arrowhead Fat Bike
Curtis Bikes - Full Suspension
Dear Susan - Old School Trails
CX Off-Road Drop Bar - The Grit CX Choice Award
Ted James - 953 CX
Evanson -Richard’s Own Bike
Ex-Centriker - Pink
Touring Bicycle - The Cycling UK Choice Award
English Cycles - Winter Bike
Feather - Lilac 650B Tourer
Sven - Pathfinder Adventure Tourer
Town/Load Carrying - The Urban Cyclist Choice Award
Feather Cycles - Tony’s Retro Direct
Paulus Quiros - SS
Brevet - V
Technical Excellence Award
Llewellyn Cycles - Kuoen Lenza Cadenzia
English Cycles - Winter Bike
Whippet
Outstanding Finish Award
Feather Cycles - Tony’s Retro Direct
Rowan Frameworks/EDC - Bicycle For Misadventure
Brevet -V
Outstanding New Framebuilder
Donard (Winner)
Merivale (Runner Up)
The Steve Worland Innovation Award
Calfee Bicycles - Rear Road
Academy Tools - Low Cost Jig
Duratec - Single Weave Carbon Frame
The Brooks Choice Industry Awards
Rowan Frameworks - EPC
Hartely Cycles - Cadrews 26” All Road
Le Menusier - Boneshaker
The Columbus Choice Award
Mercredi - Sausage Dog Bicycle
Condor Cycles - Classico SLX
The Bicycle Academy
The Chris King Choice Award
Feather Bicycles
Rowan Frameworks
Mercredi Bicycles
The Campagnolo Choice Award
Wittson - Supresio
Nevi - Stelvio
Engineered Bicycles
MENTIONS:
@BTRfabrications / @swarfcycles /
@fraktiv
If ya can't ride a steel hardtail you ain't a real mountain biker naaah! naaaah! naaaaah! And all you hear them say is buy! buy! buy! carbon yaaaaaah! We ain't buyin't that sht and let the Hope buzz! buzz! buzz! dzzzzzzzzzzzzz Power to the folks in pisspots and tight jeans in the woods yaaaah! yaaah! yaaaah! We don't want no dentist money! naaaah naaaah! naaaaah! Buzz Buzz buzz dzzzzzzzzzzzzzzz ooooh! oooooh! oooooh! let he Rat jump high! high! high! Let the specialized snake oil dry! dry! dryyyyyy!
I'm so calm now...
So - just look at it and enjoy!
I own 2 DW 5 Spots and an XCE for my family and a Burner V3.1 (mine). Excellent bikes with outstanding service life and Customer service from Dave Turner himself. I have literally owned 7 Turners over the years.
Everytime I go to a diff brand I regret it. But right now it is looking ike a new Nicolai G13 is going to be heading into my garage soon. The Geometron/Nicolai geo is fascinating to me. Nicolai craftsmanship exceeds anything I've ever seen,including Turners previous frames.
just write an email to Dear Susan would be the best way to go i guess.
Perhaps an air shock to save some weight might be interesting.
I hope it will be affordable some time. Produced in Taiwan like all the steel dirtbikes for example. And a price for a complete bike that starts maybe at 2000€... would be possible. I would probably buy it. Dreaming...
At least you can still tell, if it's the British or North American show (because in one every bike has a King Headset, while in the other every bike has a Hope headset).
I wonder, how big the market for single pivot, coil- sprung, steel full suspension bikes really is....
Will you be my hippie girlfriend while I'm visiting that seaside town every summer? A little funky, a little shaggy, but all kinds of fun.
Please don't confuse this flex stay arrangement with an inherently flexible structure, there is a lot more to overall stiffness than tube diameters alone. The swingarm as a whole is amazingly stiff, and yes, the bike does rip ;-)
theradavist.com/2016/02/2016-nahbs-matter-cycles-two-stroke-mtb/#1
It's too bad the majority of bikes have gone away from steel, there is a definitively smoother feel especially on rough terrain in my opinion, and the amount of flex can be engineered in. There's a reason motorcycle manufacturers like Ducati & Aprilia (and now Kawasaki) use steel trellis frames instead of aluminum box. First time I rode a full aluminum framed MTB I couldn't believe haw harsh it was, and here we are with full carbon everything. Crazy.
One of the nicest guys to deal with and it shows in their attention to detail.
You can integrate the gussets in the frame tubes by increasing the wall thickness. No need for an external gusset if it is done well and it can take a very hard beating as BMXers and dirt-riders demonstrate.
Yeah, just what I wanted to say. You don't necessarily need visible gussets.
I have a Federal Morrow BMX frame for example.