Powered by Outside

Service kits information - seals, washers etc.

PB Forum :: Mechanics' Lounge
Service kits information - seals, washers etc.

 Post Message | Latest Comment
Author Message
flag kona-n
Posted: Jul 8, 2023 at 11:44 Quote
In this thread I would like to gather information about service kits/sets. Information for any fork, shock, dropper seatpost etc. is appreciated.
For measurement I used combination of calipers and O-Ring gauge. Size table AS568 can be found here. If I was unsure about dimension I wrote first one which is more likely and second as another possibility.

803-00-078 service kit for 32mm Fox forks:
803-00-078

Number​ Part​ Dimensions (thickness x inner_diameter) |​ Amount(pieces)
1​ O-Ring​ 1x2mm​ | 1 piece
2 O-Ring​ 1x3mm​ | 2 pieces
3​ O-Ring 1x6mm​ | 6 pieces
3b O-Ring 1x7mm | 2 pieces
4​ O-Ring​ 1x8mm​ | 4 pieces (1 for lower part of open bath cartridge​)
5​ O-Ring​ 1x15mm​ | 2 pieces
6​ O-Ring​ 1x18mm | 1 piece
7​ O-Ring​ 1x20mm​ | 3 pieces
8​ O-Ring​ 1x22mm​ | 1 piece
9​ O-Ring​ 1.6x7mm​ or AS010 | 1 piece
10​ O-Ring​ 1.5x10mm​ | 1 piece
11​ O-Ring​ 2.0x10mm​ | 1 piece (1 for lower part of Talas assembly​)
12​ O-Ring​ 2.0x15mm​ | 1 piece
13​ O-Ring​ AS022 | 2 pieces (1 for each top cap)
14​ U-Cup 1.4 036-01-010 FOX RACING SHOX NOK Y 22.07 28.27 3.8​ | 1 piece
15​ U-Cup 1.3 036-01-011 FOX RACING SHOX NOK Y 22.55 28.75 3.8​ | 1 piece
​16​ U-Cup FOX RACING SHOX 036-01-018 1.3 NOK Y 21.41 27.81 3.8​ | 1 piece
​17​ Metal washer​ 2mmx6.75 inner/10.75mm outer​ | 1 piece
18​ Plastic washer​ 2x8.10 inner/11.10mm outer​ | 2 pieces

additionally needed for Fox 32 Talas 3 (not in the 078 kit):
urethane O-ring 2.0x5mm for lower part of assembly, inside of the tube
AS010 for Talas assembly part with Schrader valve
AS021 for Talas assembly part with topcap
AS012 for Schrader valve cap

803-00-962 Seal Kit: 32 FLOAT NA2 Rebuild:
803-00-962
Number​ Part​ Dimensions (thickness x inner_diameter)​
1​ O-Ring​ AS008​​ | 1 piece
2​ O-Ring​ 1.50x6mm​​ | 1 piece
3​ O-Ring​ AS010​​ | 1 piece
4​ O-Ring​ 1.0x8.mm​​ | 1 piece
5​ O-Ring​ 1.5x26mm​​ | 1 piece
6​ O-Ring​ 1.5x27mm​​ | 1 piece
7​ O-Ring​ AS022​ | 1 piece
8​ O-Ring​ AS212​​ | 1 piece
9​ Plastic washer​ Height 2.0mm, thickness 1.50mm, inner 8.10mm​​ | 1 piece
10​ X-Ring​ AS110 | 1 piece
11​ X-Ring​ AS212 | 1 piece
12​ U-Cup 3.5 NOK FN 036-01-020 FOX RACING SHOX​​ | 1 piece

803-00-212 Service kit for Fox 36 Talas and Talas2
803-00-212 Fox 36 Talas 1 Talas 2 service kit
1 O-ring AS023 | 2 pieces
2 O-ring AS017 | 3 pieces
3 O-ring AS013 | 1 piece
4 O-ring 2.0x10mm | 1 piece
5 O-ring 1.5x8.5mm | 2 pieces
6 O-ring AS010 | 1 piece
7 O-ring AS008 | 1 piece
8 O-ring AS007 | 1 piece
9 O-ring 1.5x3mm | 1 piece
10 O-ring 1.5x2mm | 1 piece
11 O-ring 1.4x1.8mm OD4.85mm JIS? | 3 pieces
12 O-ring 1.4x1.45mm OD4.55mm JIS? | 2 pieces
13 O-ring 1x2.5mm | 5 pieces
14 O-ring 1x2mm | 1 piece
15 O-ring 1x1mm | 1 piece
16 Urethane O-ring 2mmx5mm (PU) | 1 piece
17 outer lip like X-ring, inner pointed ">" FOX RACING SHOX 1.2 NOK Y 15.17 22.17 3.96 FN 036-01-012 | 1 piece
18 U-Cup FOX RACING SHOX NOK Y 22.07 28.27 3.8 FN 2.2 036-01-010 | 1 piece
19 U-Cup FOX RACING SHOX 036-01-022 NOK Y 25.50 31.70 3.8 1.2 | 1 piece
20 outer lip pointed ">", inner like X-ring FOX RACING SHOX 036-01-019 FN 1.2 | 1 piece
21 metal crush seal H2mm ID6.8mm OD10.85mm | 1 piece
22 plastic crush seal H2mm ID13mm OD16mm | 1 piece
23 square cut O-ring 2.5x13.8mm | 1 piece
24 metal shim H1mm ID19.6mm OD29.6mm | 1 piece
​
flag kona-n
Posted: Jul 9, 2023 at 4:32 Quote
fixed measurements, don't trust piece of paper for measurements... (used printed O-ring chart)
flag barp
Posted: Jul 9, 2023 at 12:21 Quote
I like the idea, but to make it more user-friendly I think you'll want to have the quantities listed in the text (instead of only photographed).
flag kona-n
Posted: Jul 9, 2023 at 12:54 Quote
first post is updated Smile
flag kona-n
Posted: Jul 12, 2023 at 16:12 Quote
Talas 3 assembly (32mm):
urethane O-ring 2.0x5mm for lower part of assembly, inside of the tube
AS010 for assembly part with Schrader valve
AS021 for assembly part with topcap
AS012 for lower part of assembly
AS022 for topcap
AS012 for Schrader valve cap
alu crush seal 2x6.75 inner/10.75mm outer
flag kona-n
Posted: Oct 11, 2023 at 11:56 Quote
first post updated for 803-00-212 Service kit for Fox 36 Talas and Talas2
flag ka81
Posted: Oct 15, 2023 at 10:34 Quote
kona-n wrote:
.
For measurement I used combination of calipers and O-Ring gauge. Size table AS568 can be found here.
​
But why would you if Fox shows measurements in their partlists ?..
flag kona-n
Posted: Oct 15, 2023 at 13:30 Quote
could you please send me partlists for 2008 Fox 32 Talas II RLC? It is the next fork I will be servicing and I need to check if I have all seals available before I open it. Service kits are mostly not available for older forks anymore .
  • Previous Page
  • Next Page

 


Copyright © 2000 - 2026. Pinkbike.com. All rights reserved.
dv65 0.012985
Mobile Version of Website