Video: Jade Rear Shock From DVO Preview

Dec 3, 2012 at 15:53
by Tyler Maine  

The Emerald is about to have a partner in crime with the new Jade Coil in the works! Our engineer Tom Rogers takes us through some of the cool features that set the shock apart from the rest. Check it out!

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brule avatar

Member since Mar 27, 2001
3,581 articles

174 Comments
  • 53 5
 oh look! more stuff i dont understand..
  • 30 0
 all you need to understand is its going to be awesome.
  • 10 1
 woohoo! Dassualt systems Solidworks 2012! great choice Wink
  • 4 1
 Thanks guys!
  • 3 0
 yeaa, i love playfully designing stuff, just for fun. ya never know what you can come up with
  • 5 1
 For sure, that's how we all started way back in the day. Keep tinkering and keep designing things and you may come up with something can really add value to the sport!
  • 4 0
 yeaa, first year mechatronic systems engineering has its toys we get to play with Wink
and that dual screen setup is like porn for engineers haha
  • 3 1
 That's so true, all my guys want the dual screens!!
  • 16 0
 Grab a plastic bag. Fill it with water. Tie knot in top. Poke hole in bottom. Squeeze. This is your low speed damping. You can only squeeze so fast. Poke another hole and you can squeeze faster(backing off low speed damping).
Now jump on bag. Pop! This is your high speed damping. The low speed damping(small holes)where overwhelmed and the high speed damping opened up. If you had a thicker bag(thicker shims) you'd have more high speed damping.
Grab Mop.
This has nothing to do with the bladder Wink
  • 3 0
 good explaination!!
  • 3 0
 i always understood how the low speed worked but i never understood when highspeed would kick in... thanks!
  • 3 0
 Hey DVO, y'know its great to see a company chatting with its customer base so much. Please make a short travel (120-150mm) fork, I'd jump on that so quick Smile
  • 1 1
 litterALLY AND PHYSICALLY Wink
  • 17 0
 My DVO checklist:

1) watch video of DVO setup new shop > check.
2) watch video of new DVO inverted mega-green prototype fork > check.
3) watch video of sweet new shock, ..but only available in plastic > check.
4) strap on green parts, bust out some banger laps with my buds, crack a frosty Pilsner to celebrate afterwards > ....... (crickets)....

Ok DVO. You've wined us and dined us. We're ready to put out. Let's go!
  • 5 1
 Soon! We want this stuff out too! Can't wait to get both the fork and shock dirty!
  • 1 0
 really looking forward to the shock! sounds really gooowad!
  • 4 1
 I wanted to order a Double Barrel next week but now i guess i have to wait some more time till this one becomes avaidable. So please hurry up!
  • 9 2
 stoked for this shock but a question kind of related: if you want more stiffness in inverted forks why not just have oval stanchions?
  • 12 0
 very expensive to manufacture
  • 2 0
 isnt it the same idea as hydroformed tubeing on a frame? thats how they make all those crazy shapes on frames... what would be the difference in fork manafacturing?
  • 1 1
 not exactly, they would have to mold the lowers to fit the exact stanchions, and then it lacks the side to side stiffness that cylindrical stanchions bring to the table. and yea one more thing, how would you put it together? you need a locking screw cap.(needs a circular hole)
  • 3 0
 It would also be extremely hard to seal without creating excess stiction. Not to mention that unless the ovals were so big that you could still fit existing damper and spring designs, they would have to be profiled as an oval too.
  • 1 0
 it would be similar to hydroforming frame tubing, but frames don't have dust wipers, seals, bushings etc, nor internally mounted valving that would need to seal the inside diameter(s) of an ovalized tube
parts moving in concert is the source of the difficulty
  • 2 1
 ok points proven, I just saw some vintage cannondale dh bike on here a while back that had square stanchions but figured oval would be easier to seal, guess not!
  • 1 0
 also hydroforming will never get you a perfect stanchion.
  • 2 0
 i asked DVO this very question, they said #1 Ovalized uppers are too expensive to manufacture, and #2 they said their tests showed there wasn't much of an improvement.
  • 1 0
 Binding/friction.
  • 3 1
 Finnrambo: Non-circular stanchions would work well to improve torsional stiffness but getting everything to spec would be hard! You would need non-circular bushings and seals which would be really hard to manufacture, good idea though!
  • 2 0
 I was thinking triangle. The strongest shape Smile
  • 2 0
 You swine!I said the exact same thing to my mate about a month back,i drew up a few sketches and think they would look awsome.Being triangular the stresses would be equal on all sides.The internals could still be circular.Would be great to hear from DVO what they thought about this.
  • 1 0
 problem still remains of making a triangular stanchion and internals, also not sure about a triangle being any stronger then a cylinder in that type of application, sure a triangle may be more practical in some applications but it is definitely not the strongest shape, in most cases a circle is the strongest shape.
  • 1 0
 Triangles would only be stronger at 3 points just as a square is only stronger at 4. The flat surface that would be created by any box sections would allow greater deflection than a curved surface. Circular is by far still the most optimum shape that can be employed in the design of suspension stanchions as the loads through the tubes themselves have the same capacity no matter which direction the load is coming from.

Other factors create the higher loads in specific directions. Of course you could model the oval that would be optimised but load direction is very hard to analyze for every situation/direction and therefore cylindrical tubes have a factor of safety. Torsion across the surface of a oval shape I would image would also mean to optimise the design you would be looking at multiple thicknesses similar to that of the Thompson seat post internally which again would be greater cost and likely more weight.

This is theoretical mind since I don't have the software to start modelling this at the moment.
  • 3 4
 Since we're talking about shapes of stanchions, how about a hart shape? Would go great for the ladies. 3
  • 7 0
 Looking forward to see a AM fork, hope it works as good as it looks
  • 3 1
 It will Max!
  • 3 0
 If I could get ahold of one I'd really rep these guys, I love the fact that they take so much input from consumers and really share the design/ testing process with us. I'd rep just for their customer service, the suspension would be a super bonus!
  • 3 1
 Thanks Camoguy1 ! We appreciate the feedback and one-on-one contact with everyone, it's really important for us!
  • 3 0
 I liked this video, it was very informative
A bladder........ yes please.
Nothing beats taking your shock out and getting the "squelch" after you have oil that has gotten past the o-ring on the IFP chamber. Which in turn means you have air in the oil.
A vacuum bleed system for easy and often oil changes would be on my wish list, a bit like brakes have. Complicates things a little, but would allow for oil weight and mix changes, plus offer cost saving and convenience to the user by possibly extending the service interval
Using a similar system to the Avid bleed system would be great.

Can you change the shape of the rebound adjuster also. This can be a major pain to adjust on certain bikes.
Something simple like including an Allen Key hole in the centre of it would be nice so long as you have the clearance for the spring to be removed. Making the outside fit a tool would also be beneficial. I know that tooling costs money, but these are the things that make a difference in difficult to reach places with shocks.
  • 1 0
 just a curiosity, but why did you all choose a monotube over a twin-tube design with a solid piston (ala Ohlins/CCDB)? is it a patent thing, or do you all feel that for this application, a monotube has performance advantages over a twin-tube? the only real advantages I can think of for a monotube right off are ease of manufacturing, marginally lowered weight and marginally more oil volume if you hold literally every other orifice and cavity size and component material/diameter equal, and that's about it, to my mind a twin-tube gets the nod just about everywhere else
  • 4 0
 These guys at DVO are going to make quite some impact on the market... Might be my next suspension is a DVO, if I''m lucky!
  • 2 1
 Thanks Caiokv!
  • 3 5
 They certainly make a lot of publicity for nothing to show :Rolleyes:
But this is obviously what counts these days.
  • 5 0
 i'm gonna mount this on my pogostick and turn the rebound all the way up
  • 4 0
 So it just goes thud, and doesn't bounce.
  • 3 1
 could if he was a good 250 pounds...
  • 1 0
 No. It's pretty safe to say it'd bounce even less then.
  • 2 1
 agh different thought, figured he meant for faster rebound, be pretty cool if you could get a rhythm!
  • 2 1
 Might help with bunny hoping over logs!
  • 2 0
 Yeah I guessed he meant back the rebound right off, I was just mocking the whole internet debating trip. Rebound off would give more PO for the GO.
  • 2 1
 guess i shouldn't question the pros, but it seems to me like a bladder would be much more likely to wear out than a plate with o-ring. it looks like they provisioned for the bladder to be pretty easy to remove and replace, but its just more maintenance you have to do
  • 1 0
 hayes master cylinders.. yup
  • 2 0
 there's a bladder v piston argument in the motocross world--- a lot of different opinions about damping and cavitation and so on, but reliability of a bladder really isn't in question. Technically it should be more reliable as there is no friction like a piston O ring. The rubber doesn't degrade very fast either because it isn't exposed to UV, the biggest plastics killer
  • 1 0
 Avalanche shocks last forever with bladder. Less perishable, and less risk of oil/air mixing if piggy back pressure is neglected/too low. Less friction, less wear, win win.
  • 3 1
 The bladder only gets squished/compressed from the displaced oil so there's not a ton of "wear and tear" on the material itself. Moto shocks use a bladder system and we have yet to see one technically wear out.
  • 2 0
 ianmp uuhhhmm what argument in motocross world? name me a company that thinks IFP is better than a bladder. No top suspension company thinks a IFP is better than a bladder. IFP are considered a complete joke
  • 3 1
 Bladder systems are really awesome and companies like Avalanche has used them since day one. One thing for sure, they are more expensive to use but the performance benefit is worth the additional cost!
  • 3 2
 I don't wish to sound negative, but my advice is to wait a year after release before you purchase one, especially if you don't have money to throw around and/or are a long way from support. Real product testing begins when the production models go out to end users.

If you do get one of these, make sure you have a watertight warranty and live in an area where you can get a replacement Jade within two weeks. And keep your original shock as a back-up.
  • 2 0
 Why wait? I want it as soon as it's out, looks great design wise.
  • 5 1
 We plan to have a 3 year warranty on all our products so don't' worry! We will also do a lot of testing on all our products prior to release and we are using all top-notch components for seals, bushings, 7000 Series Aluminum, etc!
  • 1 0
 Stuff looks really awesome guys. One question/suggestion/request... I know it CAN be a pain, both monetarily and effort-wise, but are you guys planning to put up a chart with base tunes for various bike models? I see this getting tedious trying to cover everyone, but I found it very helpful to get an actual tested baseline from the professionals themselves for my frame from CC when i bought my DBair, rather than forum hearsay from randos. Tweaked the rebound to my liking slightly, but the compression was basically spot on for me. I'm sure trying to pick up everything from AM to FR to DH, and especially from boutique companies from Intense to Knolly to Cove, Devinci, Transition, etc etc etc... can get really expensive just to provide customer service unless you get demos easily, but... plans for this sort of thing?
  • 2 1
 Hey sweattpants, thanks for the input and we definitely plan to offer baseline tunes for as many bikes as we can. As you obviously know, its really important to have baseline numbers cause bikes utilize all kinds of different rates and its important to understand why a great shock can actually feel horrible due to a poor frame/linkage design. We plan to have a lot of tuning info on our site as products start flowing, stay tuned!
  • 1 0
 I am really excited to see the new suspension in action. Hopefully once it comes out I can swap mine! And like a lot of people have been saying, I'm super stoked that DVO is taking the time to comment back on everyone's posts!
  • 3 1
 Your welcome TJ! Its awesome to have everyone in contact with us and hear the feedback. It's a real critical aspect for us and we will continue to have everyone involved as best as we can! Stay Tuned!
  • 1 0
 Nice, elegant design and looks like the products are going to be very distinctive!. You'r also doing a good job of building a good impression of customer service with all your replies. I'm curious about the reliability/service life of the bladder design opposed to an O-ring and plate. I can see you still have volume and pressure adjustments on the end of the can, so that's a nice integration. Have you been able to test forces and oscillation on the bladder, or has this concept been used before?
  • 1 0
 ok, interesting. a quick google search has shown me the extent of bladder use in MX shocks. Yet again I'm surprised by how slow the slow trickle of technology from Motorsport suspension to high end cycle suss is
  • 1 0
 I realy hope DVO can make a go of this (it sure looks like they're putting their all into it) cause competetion in the suspension game is always a good thing. Marz have always been in another leagure in terms of plushness and seeing as DVO is a bunch of former Big M engineers I can bet their stuff is gonna be top-notch. Just make sure to keep a close eye on the QC department and these guys are gonna be the next big player IMO.
  • 1 0
 I can't wait to see your sponsored athletes! I'm sure you have already contacted a few and maybe even have a few signed on already. Looks like an awesome product to me! My only question is what happens if and when the bladder tears? Would it last as long as the O-ring design?
  • 1 0
 Hi guys, looks like a great shock. I'd be interested in hear some comments on the choice of single rebound adjuster vs the dual hi&low rebound adjusters found on the double barrel.
  • 1 0
 ooooooooooooo im used to a foes with a currnut so i want an air shock more than a coil i dont need plush i dont mind feeling everybump on the trail so i hope they make somethiong more suited for me
  • 2 1
 We will! The Jade will be really active and easy to tune and we plan on having a lot of tech-info for everyone!
  • 1 0
 It's looking good. And i'm excited to try both the emerald and jade in the future! And it's wicked seeing companies replying to consumer comments and feedback online. That's saying a lot about DVO as a company!
  • 3 1
 Thanks sidermang, it cool to have all the feedback from everyone!
  • 1 0
 Any chance the eyelets are the same size as Fox, so we can use their new Igus bushing mounting hardware kits with your shocks? Not to mention Enduro needle bearing kits, for those that want to spend the extra coin.
  • 2 1
 The eyelets will be the same and we are working on a new IGUS bushing system that is spherical and can be easily replaced by hand.
  • 1 0
 Sah-weet, thanks! Dang you guys work late.
  • 3 1
 No worries! Its good to hear feedback from everyone, part of the job that keeps us stoked!
  • 1 0
 Once your products launch and you start selling huge amounts of units please keep up the great work in responding to your users as fast and positive as you have been on here. you'd be the only company to do so
  • 1 0
 those bastard engineers just have to keep pumping out beautiful looking components that match the colour scheme of my bike, worse than a crack addiction! good job folks!
  • 1 1
 Thanks papa john!
  • 2 0
 Looks great! Thanks for letting us see the cut always and I'm sure it'll do well. Looking forward to the user reviews now.
  • 1 1
 Working on it!!
  • 2 0
 It's great to see more competition in the business. Hopefully prices will become more "user friendly"! lol
  • 3 1
 We are trying!
  • 3 0
 tom totally says DVS suspension at the beginning of the video
  • 1 1
 Tom mumbles a lot! Especially when he's nervous!
  • 1 0
 Yeah I just replayed it like 4-5 times and I still can't make out DVO as mumbling.
  • 1 0
 Removable shim stack, Rad. Bladder, Rad. Can't wait to try one. Hope the oil channel to piggy back has a nice fat diameter to let oil flow freely.
  • 2 1
 Thanks NoSkidMarks! Tom did his homework when designing the Jade and we all felt a larger diameter shaft offers better oil displacement and damping performance. The main area of concern regarding larger shafts is the piston size and port diameters, we will also show everyone the dyno graphs soon.
  • 1 0
 oooh a bladder and easy to tune, looks like someone's finally catching up with Avalanche lol - will it come in custom sizes too?
  • 2 1
 Avalanche has been using a bladder since day one and kudos to them for sticking to solid moto based designs! Regarding custom sizes, let us know what you are looking for and we can see if will have a shock that fits your needs. Cheers, DVO!
  • 1 0
 just interested in 190mmx57mm and [I think] 12.75"x3.5"... first shock was a unique configuration for my old Orange, which is still the best bike I own! The other is for Foes frames, just interested if you guys will be making one for them?
  • 1 0
 its rad to see dvo actually commenting back and answering questions. it seems to me they might give sram a run for their money on the customer service aspect
  • 1 0
 We want to see a finished product by the looks and sounds of it , it's going to be good , can normal people afford one probably so ill get saving now
  • 1 0
 Nice work ! Bladder systems RULE !! Gotta love 3D modelling !! Looking forward to seeing your suspension out there, I want that fork in the worst way.....
  • 1 0
 an air version of the shock would be nice to fit it to the fork, or a titanium spring upgrade kit for the fork would it make even better Wink
  • 2 0
 How much are the shocks and forks running?
Anyone know?
  • 1 0
 considering they're barely into prototype stage, i'd say you'll have to wait at least another year before prices are known.
  • 12 0
 1 arm and 1 leg. Give or take an appendage.
  • 9 1
 We are working on pricing and don't expect it to cost an arm and a leg! Our goal is to be competitive and fortunately we are working with the largest suspension manufacturer in the world so our buying power will be second to none!
  • 1 0
 well thank you cant wait
  • 3 1
 You're welcome!
  • 1 2
 **cough...possibly ohlins??...cough** the fork cartidge looked similar with high and low speed rebound and the sweet twin tube radness...
  • 2 0
 Suntour
  • 2 1
 I'll give you a kidney and my first born for it!
  • 1 0
 shallow f*ck^ lol
  • 1 0
 im throwing money at my screen, take it DVO, send fork and shock now !!
  • 3 2
 I really like this green color ! That's a nice change from black-boring shocks !
  • 3 1
 Green is the new Black, LOL.
  • 3 2
 Green is the new black!
  • 1 0
 Aww...just slightly too big for my Prophet! Then again...would an extra 1/4 of stroke really be that bad?
  • 2 1
 Offset bushings would make that work for ya.
  • 1 0
 Then if I can afford it, you've got me sold! Once the NICA So-cal XC season ends this year,(funds permitting) I do plan to get my Prophet running a coil-over shock! Can't wait to see the production model!
  • 2 1
 Thanks Spykr! When you're ready, make sure to give us a call and talk to Tom or Ronnie about the size, we might be able to internally reduce the eye-to-eye length of the shock too but make sure you call us!
  • 1 0
 I'll do my best to remember that! And thank you very much! If you keep up offering customer service like that I might have to re-consider leaving LA!
  • 2 1
 No worries!
  • 1 0
 For actual suspension people: How do you go about bleeding a bladder reservoir style shock vs a IFP?
  • 1 0
 Push bladder into oil, let access oil overflow.
  • 2 1
 Yup, its a lot easier to bleed a shock with a bladder and the stiction is significantly reduced.
  • 1 0
 How do you do it? You can't just push it in without cycling the shock to clear the circuits...or do you just do that then put the bladder in? I find it incredibly easy to bleed IFP-res shocks. I understand the allure of less stiction etc. I am imagining rolling the bladder in like Hope brakes which seems inaccurate.

I know you know what I'm talking about. The whole "tap res with your palm" thing to cycle the oil and get rid of air bubbles. How does that part happen, do you just leave the oil a little lower? I've never worked on moto shox.
  • 2 1
 Hey kmg0, its kinda hard to explain in words but we will have a cool video explaining all the details of the bladder and how to insert it into the reservoir. After the main shock body is bled and the reservoir body must be vertical and full of oil, then the bladder is inserted (allow the oil to spill over) and then tighten it into the reservoir housing. The bladder itself (like moto) is quite sturdy and not like a thin rubber material used in brakes.
  • 1 0
 Ah, okay... I was wondering if you bled the body with the bladder in there already, which seemed strange. Never dealt with one, figured it was pretty similar. Cheers. Good luck!
  • 2 1
 Thanks! You can always give us a call for extra tech info! 661-295-9500 and ask for Ronnie, he's a shock tuning master!
  • 2 0
 Will there be an air model?
  • 10 1
 Yes for sure!
  • 1 0
 When will you be releasing the details of it?
  • 2 0
 I suddenly love the fact that my bike is metallic green.
  • 2 1
 Metallic green is a sick color!
  • 1 0
 Make sure to make this stuff compatible with all Specialized demo 8s fellas.
  • 2 1
 The shock should fit your Demo! The reservoir is a little larger than most but the total design envelope is within the design of FOX and CC.
  • 1 0
 And make sure ti springs will fit without rubbing the reservoir too please Smile
  • 1 0
 The market needs those new shocks by DVO
The colors,the technology in one word:WOW!
  • 3 1
 Thanks Arin, we feel the same!
  • 1 0
 i'll take a prototype please
  • 2 2
 Prototypes are coming soon!
  • 1 0
 nice, I hope they make one for AM sizes!! I'll take 7.875 x 2.25 please!!
  • 7 0
 Vitalmtb.com says "Sizes will include 10.5x3.5, 9.5x3, 8.75x2.75, 8.5x2.5 and 7.875x2.25."
  • 2 1
 We have ya covered!
  • 1 0
 The green is sick!!!
And if it works that is even better??
  • 1 1
 Thanks slope! Tom did a great job on both the externals and internals and YES, it's gonna work really well!
  • 1 0
 but i do like it alot im sure its better than my dhx im gonna have
  • 1 1
 We think so too!
  • 1 0
 Finally a sick shock that's user friendly to tune!
  • 2 1
 Heck yea, that was the design goal!
  • 1 0
 don't care about these JUST WANT THAT SEXY FORK.
  • 1 1
 that's funny, but thank you. It should be on its way out soon!
  • 1 0
 HOPEFULLY OUT TO MY DOOR! so i can masturbate on it
  • 1 0
 your neighbours must think your strange...
  • 1 1
 Well how goes the saying: Its like old wine in new skins.
Nothing what rocks my world , actually.
  • 2 2
 Great..........another pointless video/article by these guys for a product that doesnt exist!
  • 1 0
 if your in the market for a new rear shock i would hardly call it pointless and yeh it doesn't exist yet.... thats why it says preview in the title.
  • 1 1
 why not just buy suntour as they are making them and will no doubt be 1/4 of the price! marketing gone mad! and ask what happened to Marzocchi when they went to th China suntour factory!
  • 1 0
 show me a suntour rear shock that is comparable in performance and 1/4 of the price. especially since DVO doesn't even have prices out yet hahah your just making assumptions.
  • 1 0
 so you dont know what happened to Marzocchi then? So back to my first point they have no product and no price!.................
  • 1 0
 wasn't that bladder idea in the reality redesigned competition?
  • 1 0
 They had a diaphragm from memory.
  • 1 0
 Easily accessed shim stack wouldn't work with Double Barrel design.
  • 2 1
 The shock is really easy to tune and work on, that was the design goal and we will have a lot of technical support to teach everyone the intimate details on how to tune and service to shock if needed.
  • 1 0
 I want *-*
  • 3 6
 DVO given "hulk" steroids and he shat out one bad ass shock
  • 2 0
 ya looks sick cant wait to some reviews once they're unleashed. but really? more hulk pooping shocks jokes? there were so many of those...
  • 1 1
 haha didn't comment my joke last time so here it is better late than never you know how goes. And yes cant wait to see some prices to go on my alpine frame
  • 3 1
 The Hulk Smash jokes are awesome!
  • 1 3
 Bet it's not as good as my bolted plywood/rubber sandwich
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