@ruckuswithani: exactly. Was talking to Matt walker yesterday, those are purely Prototypes where they playing around with different layups. Production models will be full carbon.
@mathewnz4936989: also uses lugs to join the tubes and that is a known weak point in that design! it did look like maybe the front was behaving a bit odd during his run so maybe already compromised?
My first thoughts are that I hope BK is OK and back riding and making more LSD videos soon. My thoughts on the crash are this..... In his Hardline Tasmania videos he mentioned bending pedals several times so we're these because of pedals strikes or very heavy landings from jumps ?. The super slow motion shots of his landing from the road gap test did show a lot of flex so coupled with the pedal damage was the frame checked afterwards ?. I suppose with it being a prototype design this has added another job role to the busiest man in mountain biking that of Test Pilot, it's just very unfortunate that the frame suffered this failure on live TV and not during a private testing session.
@biggelmo: He never posted his Hardline pre race test video of him crashing on the longer last jump, he had some noticeable cuts and bruises afterwards, possibly a broken frame that time too.
Damn Bernard, hope you're okay brother.
I made mention about 2wks ago of the issue with bonding aluminum to carbon and the expansion difference between the two. It will eventually delaminate from air travel causing such drastic temperature swings. I heard this was something Calfee a road bike company learned the hard way over a decade ago. They switched to Ti apparently because the 2 were more similar in expansion properties. Atherton's have that advantage, probably more by accident than anything but also they have double shear lap joint on the lug... something like that. It has a pocket that grabs the inside and outside of the tube that it slides into. Not just a hole like a traditional lug.
@IsaacO: it's a prototype lugged frame. if anything it's massive viral content for Kerr, Red Bull and Crankworx. Pivot isn't involved. That frame is proven and if they choose to turn the design into production it won't be lugged. It will be a carbon molded design. Prototype frames are made cheaply without molds to test performance. Kerr probably didn't have another one on the road down under. Guessing he knew it was at its end and road it anyway.
@waxed: Most people aren't old enough to remember ALL of the brands with aluminum/mixed material lugged bikes in the first few years of the 90's. They were beautiful, but the bonded (not brazed/soldered) lugged frames failed a lot by hard or high mileage riders. I had 2 frames fail, my brother had 1, one of our team mates had one fail at 45mph in a heavy G out, not a jump or landing, BB hit the floor and was in the hospital for 3 weeks with a list of broken bones and 2 surgeries. Saw 3 different brands walk in the shop in 2 pieces. At some point, external aluminum rivets were added to the joints to help stop the separation, even saw one with a loose joint and a rivet. It creaked loudly. Then as quickly as those bonded frames appeared, they disappeared. Failures were way too high. Bonded is a technique/design I would never endorse or stand behind in a rough and tumble application.
@BermSkid72: I understand the cost of development was $20k per frame? I think this aluminum lugged glued carbon is about producing a bike relatively quickly compared to making a carbon mold.
@bikeys: yes. no molds. CNC'd lugs. Glued carbon tubes. Easy to change geo and test. if you have a CNC shop in house it's very cheap and easy. This isn't a Pivot design issue. This is a test frame that should have been retired after Hardline issue.
@cypher74: y’all are missing the point. You’re all right, doesn’t mean consumers who don’t know otherwise (which is many) will make misinformed decisions. Subtle things make consumers choose one brand over another.
@likeittacky: the difference from me is that I'm not a weed growing out from the anti vax crack you jumped down. But you're so convinced that no reasoning will ever change you
At first I thought the front wheel taco'd. When I saw the replay and noticed the head tube snap in half I was like WTF. He took the wheel right to the face and got his hand caught in the spokes on the way down. Just brutal.
@HeatedRotor: why are you so sure of this lugged carbon fiber tubes are not as strong as full carbon so that would be the weak point plenty of curved carbon bikes about!
@HeatedRotor: doubt that its just two different materials that behave/flex different attached to each other, the epoxy is unlikely to let it just pull out, the lugs have an outside and inside tube that the carbon is glued and pressed into! but who knows hopefully he will show it in his lsd and not hide it as i think we would all like to know why!
@waxed: I've compared Bernards Bikes from this crash to Queenstown videos and still images, the carbon tubes are still in tact and Have a different shading from where they were in the headtube lug.
to compare yourself: go to vitals racing talk thread and look at the image and compare to photos/videos, you can see it
@HeatedRotor: looks like the tubes pulled out of the lugs.....wonder if all the airline flights that bike had (cold luggage cargo holds - then hot stuffy tasmaninan weather) may have affected the glue, with some rapid contraction and expansions at the different materials of the lug/carbon connection? Stranger things have happened....?
Lachie's run was savage!
That Pivot prototype head tube failure was brutal, these bikes take such a serious beating you would think they would retire them after something like Hardline.
Genuine question re. BK's frame malfunction. After reading the comments here and on the other thread he's been on a 'prototype' frame for best part of a year and a half from what I can make out. If so, when does a prototype frame run its course and become a fully fledged production bike/frame? seems a long time to tweek and refine TBH..???
Pivot is excited to release its new on the fly geometry adjustment instantly making your new phoenix longer, lower and slacker! Bernard Abuse Mechanism (BAM) Instantly converts your geo by simply casing a gnarly triple on the back of weeks of bike abuse and guinea pigging insane features at hardline
@Wozza-nz: After 20 odd years here in NZ (from UK) I'm only just starting to pronounce my T's again _ last year I stopped watching the GMBN guys on YouTube at the "Sea Ooeer" classic, drove I mad!
Head tube broke off my buddies bike landing a jump on one of our group rides. He was flown out by chopper with a broken neck. He fully recovered. Pivot just learned an expensive lesson. I'll never buy one after watching that footage; prototype or not, that was an inexcusable, catastrophic, and potentially fatal design failure. CAD software must have told them that they were near failure thresholds with the materials and methods of construction. Lives are at stake and they either did, or should have, known better. No Pivots in my future, which sucks, because the alloy lugs and carbon tubes look awesome together. Perhaps that's why Atherton uses Ti? If it was the carbon that failed, lug design and resulting lug adjacent area stress focus on the top and down tubes should have been better modeled and larger variables needed to be allowed for. Pivot FAIL. God Speed Mr. Kerr, I wish you a rapid and full recovery, and a spot on Team Atherton. Pivot is not to be trusted moving forward.
@bigmeatpete420: Your name checks out. So you're saying it must have failed sometime during only it's first two rounds of intended use? That it "survived" long enough to fail on it's third? And you defend it's integrity? Never mind my hat, it sits over a working brain, unlike yours. You needed to make this personal? Guys like you talk tough through their keyboard where they're safe from consequences of insulting someone. I invite you to visit me in Sandpoint, North Idaho; I can be found through any local bike shop. Otherwise, and until then, STFU.
@carlitouk: Nope, you are wrong. He responded to a comment about a design issue with a personal insult. Nothing appropriate about that, mate. You're also wrong because I AM at home and I don't drink. I also don't tolerate being insulted, either in person or by brave keyboard warriors who should learn what happens when you talk down to the wrong guy. I learned this the hard way, and I'm willing to back up my words, on line or out behind the wood shed. There's a reason I live in North Idaho, that being an armed society is a polite society. I appreciate being around polite and respectful people who do not put up with mouthy fools. It's not for everyone, I understand. 'nuf said. Via con Dios.
Is a guy traveling all the way to Idaho to fight you over an internet debate about the causes of MTB frame failure something that happens in your mind? Just curious…
@catweasel: In my mind, extending an invitation to a guy who chooses to make a personal insult over an internet frame failure opinion, is offering him a chance to either apologize, or show up and back it up. I don't have an issue with a tech debate. When he decided to turn it into cause for personal condescending character bashing insinuation and insult, my mind takes note and responds as any self respecting stand-up man would. Suggesting he drive all the way here and learn a big life lesson is a matter of principal. Something not everyone appreciates. Our words and actions can, should, and DO have consequences. If he doesn't accept my invitation, which granted is a long shot, most likely he'll learn another way, another time, from another guy. Life's funny like that.
@dirtyburger: I'm no tough guy. I know a few tough guys, and I don't measure up. I am however, a guy who doesn't take insults lightly, and is willing to do something about it. I'm sure it's just a soy deficiency or something. My gaskets are in fine shape, and I don't get upset over this nonsense, I just TCB when necessary and go about my day with a smile.
My thoughts on the crash are this.....
In his Hardline Tasmania videos he mentioned bending pedals several times so we're these because of pedals strikes or very heavy landings from jumps ?.
The super slow motion shots of his landing from the road gap test did show a lot of flex so coupled with the pedal damage was the frame checked afterwards ?.
I suppose with it being a prototype design this has added another job role to the busiest man in mountain biking that of Test Pilot, it's just very unfortunate that the frame suffered this failure on live TV and not during a private testing session.
youtu.be/L3d8Ygx7-ls?si=3ztWIWE5nj9myruM
youtube.com/shorts/m8-UYFyJys8?si=Wq5-2--RX3vuxxJV
BK’s right arm and definitely wrist took a horrible impact and angle combo and his hand looked limp in the replays so hopefully he’s all good.
Tough unit to be up and around at trackside after that!
Hope for pivots sake i am right about the seperation of the two materials from a glue failure.
to compare yourself: go to vitals racing talk thread and look at the image and compare to photos/videos, you can see it
flowmountainbike.com/wp-content/uploads/2023/06/Pivot-Factory-Tour-07566.jpg
gyazo.com/03df70ce0dd8f52470ddfb4c8664ff7e
www.instagram.com/stories/bernard_kerr/3326157165869044192?igsh=dTE2cmExeGF6enc5
Plus the production bikes will be full carbon without the lugs so you wouldn’t be buying one anyway.