One of the most anticipated bikes of 2011 is close to its official release. I caught up with James 'Dodzy' Dodds at the last Round of the NZ MTB Cup in Napier for a quick talk about his up and coming bike, the New Zealand designed Zerode G-1.
Pics and Video inside....It all started 4 years ago with the original designs and prototypes and finally they're at the very last stage of getting the bike out there into the real world.
Famous for the unique design and utilization of an in-frame gearbox, Zerode are finally on the last stretch of the process, getting together the last parts to get the first 100 bikes out to the riders.
Watch the video below to get the key info on the new Bike:
The first production bike fully built up ready to tackle the toughest terrain.
The on-board 8 speed gearbox that gives the drivetrain flawless shifting.
The minimalistic rear dropouts giving the rear end less sprung weight for better small bump compliance and maneuverability. Plus the lack of a rear derailleur means less stuff to break!
It may look busy, but it's far more simple than running chain guides and derailleurs. The cranks power a chain that drives the gear box, which then has another chain driving the rear wheel.
Low shock placement in the frame gives a lower center of gravity for better balance and the high pivot of the rear swingarm gives awesome bump absorption over big holes and rough terrain.
To keep up to date with the company check out their
facebook page and also their up website coming soon
www.zerodebikes.com.
Photos and Video credit: Tom Cuthbert/Shred-NZ
that rebound knob is a rock magnet... throw some carbon over there or something guys.. its an awesome frame! id love to ride one... but the first thing id do is flip that shock over..
Very nice though, looks sharp.
The gearbox isn't a huge brick like the G/V-Boxxes are and a lot of the weight you gain from the box will be countered by not having a mech/cassette and not needing to make the dropouts beefy enough to take a bolt on hanger and survive said hanger's demise.
Excellent idea though, light and servicable. What's going on with the suspension though? Looks like a high single pivot with an upside down (driven from below the stay) linakge, good way to get round gearbox/shock placement issues.
Real question though, when are the six inch versions coming and how do I go about getting one into the UK? Do want, want very, very much!
Word on the street, Honda never planned to hop into mountain bike sales. Removing the motor and focusing on how suspension works simplifies things for R&D.The program was believed to be used for new motorbike suspension ideas.
K town Killa. You have not cased anything in a decade of riding? If that's the truth. That comment is pretty irrelevant for everyone else that rides and checking this bike out. I agree. Shock looks like she's dangling low and in harms way for the rest of us. Carbon cover would be nice for the rocks and mainly the keeping the dirt from packing up in your shock and killing seals. But won't do much when you go for that new gap the first time and hang it up. I also agree the bolt on the side of the frame could cause some ankle/leg damage.
Also looks like the shock pins are super long. Depending how strong they were built. I have seen them bend frequently when it gets to that length.
There is several other companies going after internal gearbox.
Lastly, it would be cool to see the chain actually routed through the frame, clean look, sealed up and passing through an oil chamber. Testing has shown chains last an incredible amount of time if you keep the grime out and lubricated. 90% of the wear and fatigue comes from the dirt and grime. You could have a chain last as long as your bike!
All in all. Bravo! I would love to try it!
1. the piggyback IS in harms way, considering "gnarly rock sctions"
2. the dual chain design is efficient in its own way, but the added friction will hurt a little performance.
3. as an overall design, it looks good and seems to be pretty well thought, so I like this
hope I helped
EDIT: Apparently the gearbox is an altered Shimano Alfine internal hub. The weight of a normal Alfine hub (with disc tabs, hub flanges, etc.) is 1590g, or 3.5 lbs. A higher-end Shimano drivetrain with chainguide will weigh around 700-1000 grams, so the bike probably isn't significantly heavier than many other DH bikes on the market.
I guess the piggyback would collide with the downtube if you mounted it upside down, but one could still use a shock with a seperate piggyback.
I like the construction a lot actually! It seems really well sort out!
Now, the chain install people... seriously? It would be easier to put chains on this bike and it would with a rear der. Seriously... people think just because they are dealing with 2 chains it is hard. Remember.... it's basically 2 single speed loops. done. I bet changing a chain on this bike would be quicker than with a normal bike. (hint... do a comparison in a vid!!!)
only downside is you would have to always ride with 2 chains on ultra long rides, but being it's dh specific... doubt you will ever have to worry. Well unless your riding the megaavalance. Awsome looking bike mates. Only thing I don't dig is the welded pitch fork on the down tube. Not too keen on welds in that area in such a manner. Regardless I know it's more than strong... just my personal likes and dislikes I guess.
Keep it up... you guys can take on specialized with that frame... GUARANTEED.
also with the pivot where it is how would it be possibel for the rear axel to only move upward surely the initial bit of travel will always be backward and up with a pivot this high?
honda= publicity stunt
zerode = potentially awsome
If Honda wanted to they could still dominate the downhill scene.
what would you say hondas motivation for beingin the sport was ? my point is that it wasnt to bring a product to market.
how exactly did honda push the sport into the next level?? no one rides mech in a box bikes or anythign else they so cleverly developed.
im glad honda was in the sport but what was their lasting legacy? nothing
in contrast the zerode could be the first of a new kind of bike if it actually works it could change everything.
If the suspension is fully active under braking then I would be seriously interested as I seems to be an extremely active back end, stable and generally a good design.
Great to see its finally in production and frames will be here soon though probably sold out!
Next batch I'd def be in, these guys have been developing this in the real world for years e.g at the races! not on online or with some bs FEA, where a small country and smaller support, I hope they do well, this could be the Britton of the MTB world and kick arse! The bike speaks for itself imo, Not some over hyped copy cat and marketed BS linkage kinematics rubbish we hear about all the time.
Ive seen the ugly original NZO [pre Zerode] mule raced and rated and be competitive in the Nat series to the steel ver of the above, apart from the GEO which surprises me re HTA, but I guess with 1.5 HT and angle headsets gives everyone lots of options, rest looks great CS, BB TT etc, they will have this dialed it will shred and work more importantly on the track not online!!
All the best to these guys, NZ is def going to be full of these rippers!
(just my thoughts)
Then what sort of leverage ratio does this fame achieve; progressive, digressive, or linear? I really like linkage design and its innovative incorporation of a internally geared hub as a gearbox. Though I'm having a hard time understanding why not just use the I.G. hub at the wheel, eliminating the need for the extra hub. (Is that a Shimano Alfine hub?) Any who props on using an American manufacturer! Can't wait to see one on the track!
Again, I like this bike and hope it's the beginning of something big, because we all loath noisy derailleurs.
So a "de" was added to avoid the ensuing court case.
If the suspension is fully active under braking then I would be seriously interested as I seems to be an extremely active back end, stable and generally a good design.
Would be nice to see a bike with the G-box weight lower down.
For me a G-box bike will come into its own when the rear brake is moved to the g-box, removing the unsprung mass of the cable, calliper, adaptor and rotor and the probability of bending the rotor, getting it dirty to effect braking etc.
This may require a solid drive axle or more simple EBB style tensioner with the brake assembly simply moved to the g.box. Depending on loading, gear wear etc, the ratio of the input to output sprockets on the g box could be used for this purpose, with a split calliper around the rear drive sprocket. This would also eliminate the unsprung components associated with the freehub as the freehub would be integrated into the G.Box. Which would lead to a stronger and possibly lighter rear wheel.
Only big issue I can think of is the bearing loading as the braking would come from the frame.....
Anyone got any thoughts on this.
are you aware that the zerode isnt useing a 'g-boxx'its using an alfine hub as a kind of gear box.
whats needed to improve the zerode is shimano/ sram to produce a replacement for the alfine which is lighter, lets not foret that the alphine is designed to be rear hub so there must be some potential for sliming down / improvement?
The rear brake has not evolved, it has simply followed the path of the motorbike where unsprung mass is not such an issue and proportional weight of brakes to inertial loading of tyres etc is far greater than seen on a mountain bike.
For the brakes, I run a 160mm rotor on my Dh bike with no issues and the same on my XC bike, the big difference is the piston size and contact area. Codes compared to Ultimates.
Shimano are trying to address the weight issue of rotors with their latest XTR rotos (ICE tech), using the equivalent or better than a Hope vented rotor, you would be able to get sufficient braking power from a 160mm rotor.
Chain snapping, yes there is a possibility of this, but moving on from a weak 9/10 speed chain were at best your tensile strength is going to be 300kg, you could use a trials chain which can be found at 1500kg (KMC K910).
Overall weight is not the aim in a bike, yes it is good, but rotational then unsprung weight are the 2 key weights to a bikes performance, moving unsprung mass and a small rotational weight can only help in performance/feel etc.
I do not see it as over thinking a problem, but design and test for progression.
The big issue is the development cost of a gearbox with integrated brake!
So i think they dont want to make another thing too dificult for their customers. I think that the bike must be still a buildable thing. Like you have a frame, you can buy different shock, fork, seat. Yes, the gearbox bikes will cut some of those privileges of choice, but still they need to let you select the rest of components what you want.
Hope my point is clear :-) If not, im sorry
Haighd2: Why is it a fantasy? The technology has been there for some time!
www.youtube.com/watch?v=wH4TYL_DLmM
looks great!!
and a guard for the shock (carbon would be nice)
should come with the bike...
and whats with a bashguard?
I guess its easy to critisize when you don't know what goes into designing something like this that works, let alone the blood sweat and tears involved. Having said that it is good to hear ideas etc.
Saw these bikes at the latest dh round, man are they quiet and watching them over a fast rooty choppy holey woopy section of track they really ate it up!! The rear wheel performance was unbelievable the way it gobbled everything, (not taking anything away from the front), but when one you watch so many bikes whizz past it really stands out because it looks noticably smoother.
Thats my rant.......for now!!
what about the *active under braking* claim?
It has a gearbox, a KMC 810SL and a shitty Sram chain to the niner cog which is tensioned using a shitty f*cking bolt-on tensioner.
Fail steeze.
I think they should take a leaf out of giants book and come up with a cover to just give it a little protection at least.
overall, it still wouldent stop me going out and buying one. nice bike
Are you kidding me? Open your eyes and look again before making a comment. Not only is it a completely different suspension design altogether, it using a Alfine hub mounted to the frame! Look first, comment second.