"Nothing stays as it was," is Schwalbe's tagline for the Procore dual-chamber system - their novel tire-within-a-tire anti-pinch-flat system that has created quite a stir among the DH and enduro community. What's the point of a dual-chamber system? For those who missed the introduction 18 months ago, Schwalbe's Procore system consists of a small-diameter tube and tire that is inserted inside of a conventional tubeless tire and pressurized to over 80psi. The insert acts as a secondary impact cushion that allows the user to ride with lower, or at least the optimal, tire pressures for a given course without being concerned with pinch flatting. The insert reportedly increases grip, reduces rolling resistance over rough terrain, protects the rim, and helps to prevent the tire from 'burping,' which is when the tire bead is pushed inboard of the edge of the rim and allows air to escape from a tubeless tire.
The success of Procore in professional competition has been questioned by the downhill community after some dramatic wheel failures were broadcast live to the world by Red Bull's World Cup videographers. Rumors quickly surfaced that the high-pressure inner chamber was causing carbon wheels to explode and that the Procore system was a nightmare to install and service.
Details:• Intended use: More grip and less punctures
• Diameter: 26", 27.5" or 29"
• Minimum 23mm internal rim width
• Minimum 2.2" tire
• Weight: 440 grams (
approx)
• MSRP: $230 USD / €195 (
parts available separately)
• Contact:
Schwalbe Procore /
@schwalbe To help mute some of that cynicism, it should be pointed out that the exposed and highly visible blue-colored liners gave both the announcers and viewers much to talk about. Had Schwalbe opted to color Procore black, we suspect that the reactions to those few instances would have been on par with the significant number of non-Procore wheels that were destroyed at those same events. We put Procore to task to discover the truth behind the speculation.
InstallationInstallation is fairly simple and in some ways, more so than with a standard tubeless system:
• First, the high-pressure rim tape is applied to the rims and then perforated at the valve hole.
• Next, a small clear patch is applied over the valve hole as an additional seal and also pierced using the valve stem.
• Mount one side of the blue Procore liner (basically, a small treadless tire) making sure that the silver stripe is lined up with the rim's valve hole.
• Then, slip the red AirGuide sleeve over the tube's valve stem and insert the tube into the Procore liner.
• Install the other bead of the liner just like any tire and it will fit loosely between the flanges of the rim, allowing room to mount up the tire.
• Finally, slather all of the beads with Schwalbe's Easy Fit lubricant and mount the tire over the Procore assembly as you would any other, (the Schwalbe tire levers, which clip on to the rim help hold everything in place). Add the tire sealant just before closing the final bead.
• Inflate the liner first between 60-80psi using the dual-position valve stem and it will automatically seat the tubeless tire’s beads with resounding "pops."
• Next, switch the dual-position valve stem to the "tire" position and inflate the tire to your race pressure (12 to 25 psi)..
• Screw the dual-position stem down to the locked position, close the Presta valve, and you are done.
The first time I mounted the Schwalbe system, I watched the
video and everything went smoothly (except making the mistake of fitting the Procore bits to a wheel with the wrong free-hub driver). After remounting the system to a different wheel, I must have accidentally damaged the seal where the valve stem enters the rim. It took a while to realize where the air was escaping, but replacing the clear patch solved this (
there are no spares included, so I used a normal glue-less inner tube patch in this instance). A second time, I fitted a new tire without using the 'Easy Fit' fluid and had issues with the bead not seating correctly regardless of which chambers I inflated first. Lesson learned? "Follow the directions and you should have no issues."
So, how is it easier in some ways than a standard tubeless, you ask? Well, if you want to switch out a tire, just deflate both chambers and switch the tire. You can get pretty aggressive with tire levers if needs be, as there is no chance of damaging the tube when doing so. When you inflate the Procore, it locks the tire into place, so there is zero faff trying to get the tire seated and sealed.
DurabilityOf course, the first thing I did when somebody told me that it would be virtually impossible to pinch-flat or burp a Procore protected tire, was to try to pinch-flat and burp it. The first test was to put 6bar/87psi into the Procore and 0.3bar/5psi in the outer chamber; pedal as fast as I could towards a 20cm tall curbstone, then sit down and hit it, full speed. I can report no punctures or dings to the rim, and not even the sound of a metal to concrete connection. Second, was to perform a few cutties and square off a few corners. (The previous curbstones worked out well as a berm.) I was pleasantly surprised by my parking lot trial. There was seemingly no way of getting the tire to lose any pressure. Even if you release all the pressure from the outer chamber and try to dislodge the bead with your hands - you can't, it's locked in there solid by the Procore liner. Later, on the trail, I never managed to puncture the tire during a normal ride.
IssuesI confess to two flats that were directly related to my unwillingness to follow directions: I punctured the inner chamber once after snapping a spoke, which then pierced the rim tape and the tube, and resulted in complete air loss. In the Procore's defense, I did not use the supplied high-pressure rim tape which could have prevented that. Leaving the valve core unscrewed in the "tire" position after checking pressures will cause it to lose pressure. I did that more than once. I can attest that Schwalbe are correct in saying the minimum rim width is 23mm. I tried to fit the system to a Mavic Crossmax rim with a 19mm internal width, which was indeed nearly impossible and I managed to damage the Procore tube in the process. Lesson learned: "Follow the directions."
After seeing Procore liners wrapped around swingarms at World Cup DH races, rumors circulated that the pressure that the Procore liner exerted upon the rim could cause certain wheels to fail after a few hits. I asked Schwalbe's Michael Kull about that:
"
In Lourdes, the wheel of Neko [Mulally] exploded where we saw Andrew's [Neethling] wheel exploding just a few minutes earlier, down to a gnarly rock in a gully. Taking the wrong line can still mean your whole wheel can fail. In Fort William, there was impact damage to Harry Heath's (Norco Factory Racing) rim, but it was missed, and it lasted through training. Once the team was at the start (for Harry’s finals run), they discovered that the tire had lost air and was leaking due to rim damage. They pumped it up again, but Harry was losing air on the track and hit a rock very hard just before the drop and another one after, so his rear wheel collapsed while having, basically a flat tire. We`re in close contact with Norco Factory Racing and their wheel sponsor. Since then, they have solved all issues. They have told us they would not race without Procore in the future."
Riding ProcoreRiding with Procore seemed to be a mix between, "this is the best MTB product ever!" and, "hmm, it seems OK." Generally, the benefits of running low pressure in the outer chamber were most noticeable as trails got rougher, more technical and slower. Super technical rock in Chamonix was incredible, the rolling speed and increased small bump compliance was huge. I felt invincible, pushing harder and faster, and gaining more and more confidence. Climbing with low pressures was also great - a massive improvement in traction, as it was when braking, especially in rough sections. You'll still need to run higher pressures for fast smooth, bike park riding. Running 13psi there left me with a feeling of instability and rolling tires. In the bike park, I started to wonder if I needed the Procore.
If you want to up reliability for racing or in general, the Procore could be for you. I don't understand why some Schwalbe supported racers haven't been using the system after suffering punctures during races. Talking to various teams, this is usually down to the weight disadvantage, but there's is nothing slower than getting a puncture. OK, it might not stop Aaron Gwin, but Josh Carlson was looking like a winner at the EWS in Whistler before he punctured at the top of the last stage. I was using the system at the French EWS and got a front cut in the tire near the beginning of the most downhill predominated stage, I lost all the pressure from the outer chamber, but the Procore kept the tire on and I managed to ride it out to the finish, somehow clocking my second fastest stage of the weekend.
And, the weight? Adding 200 grams to the outside of your wheel is going to make a big difference when it comes to accelerating, and for long days on the pedals. But, consider the benefits of greater gyroscopic stability and rollover through bumps. I generally prefer a heavier wheelset, as my riding is more biased towards downhills. Plus, the added rim protection and puncture resistance means I can get by using a lighter wheelset and tire casing. That said, I generally preferred the feel of the low-pressure tires with a heavier, slower-rebounding casing, as that combination molded better and more predictably to the terrain. I settled around 18psi for the front and 22psi for the rear tire to give a good compromise for most conditions, with 70psi in the Procore.
Positives:
• Improved puncture resistance
• More grip, and better rolling speed over bumps
• Increased rim protection
Negatives:
• Expensive
• Increased rolling mass
• Another thing to worry about
Pinkbike's Take: | Procore's protection allows a rider to choose from a larger combination of tires and rims, and to optimize tire pressure for any track situation without regard for pinch flatting. If you want more reliability and grip and you don't mind the additional labor and expense, it's great. Pump them up for dry park laps one day and then find yourself riding low speed tech the next, at half your previous pressures while your mates are struggling for traction. - Paul Aston |
MENTIONS: @schwalbe
I like the concept of the Procore...but trails are too buff around here to need it...and I don't race...so I'ma save my cash for shuttle/trail building fuel...
would be worst if was you loosing money instead of him that was free
Here's one example: I used the same tires for a few weeks, then decided to change a front tire at the van at the bottom of a trail. I did a quick change then couldn't work out why it wouldn't seat properly. After trying different pressures in both chambers with no luck, only then did I remember the 'Easy Fit,' - which I didn't have with me. In this case some soapy water did the trick.
I thought these might be some useful anecdotes for future Procore users.
Link to pics of initial setup.
www.pinkbike.com/u/joemo5/album/Moneycore
a set of mavic deemax ultimate plus schwalbe muddy marys/magic and minion dhr2
rode bothe the super gravity up front and dhe dh casing and on the back always dh casing, (not tubeless tires)
so something is wrong, probably the pressure , tires or rims
i882.photobucket.com/albums/ac22/Berg2/CLIVE002.jpg
www.indemedical.com/Kenda-EZN-Airfree-Innertube-Inserts_p_1482.html
As for a positive spin on the added weight, of course acceleration will be reduced, but try riding through a wet rock garden with a heavy DH tire/wheelset, and then a lightweight XC tire/wheelset. What will be safer and more comfortable?
I actually agree with you on that. Personally, I prefer a heavier wheel when descending (to a point). However, if you want to add weight to your wheels there are a lot cheaper ways to do it than procore. In fact, if you want to add weight to your wheels you can save yourself quite a bit of money when buying a wheelset
Paradoxically, Procore can save hundreds [sic!] of grams compared to the traditional system with tubes. I can prove it with my own experience. So far I used Schwalbe Hans Dampf Super Gravity tires with Ritchey Lightweight tubes that I punctured on more than one occasion [to say the least]. After switching to the Procore I was able to change tires on SnakeSkin, which are exactly 500g lighter [per set].
So let's do the math:
Traditional System [tubes]:
Schwalbe Hans Dampf Super Gravity 2.35" tire - 2 x 1015g
Ritchey Lightweight tube 26" 2.1/2.3 - 2 x 205g
_____________
Total: 2440g
Procore System:
Schwalbe Hans Dampf SnakeSkin 2.35" tire - 2 x 765g
Procore inner tire- 2 x 116g
Procore tube - 2 x 92g
Procore airguide - 2 x 4g
Doc Blue - 2 x 60g/ml
_____________
Total: 2074g
Sure, somebody will say he can go even lighter with just a sealant. Maybe but try to run light tires with sealant, 14 PSI and not dent your rims. Close to impossible, I'd say.
Conclusion: Procore can save you ~366g [or more] compared to the traditional tube system with increased puncture protection, better traction and lower rolling resistance due to the use of thinner and lighter tires.
And do not even ride a lot of high alpine trails!
This problem won't be resolved by Procore, but cut reduce the risks of cuts.
1. Schwalbe Hans Dampf Super Gravity 2.35" tire - 2 x 1015g
Stan's website estimate of tape/sealant/valve weight: @ 60g/ wheel
Total: 2150g
2. Schwalbe Hans Dampf Super Gravity 2.35" tire - 2 x 1015g
Procore inner tire- 2 x 116g
Procore tube - 2 x 92g
Procore airguide - 2 x 4g
Doc Blue - 2 x 60g/ml
Total: 2574g
So a realistic comparison (in my opinion) shows Procore at >400g heavier. AND it's unsprung, rotational weight. No thanks
At first i said ok lets try it, it is expensive as hell but if i wont snake bite tube whole year it could be game changer, so i bought it as an early adopter. It need to be mentioned that i am able to snake bite tire six times a day in a bikepark. I can also burp the tubeless setup in almost every turn, no matter tire width. And was also able to to slip both tyres from rims once. It is possible that i cannot ride
My humble review:
1./ you will decrease tire "suspension" effect by reducing overall "travel" of the tire
2./ you could notice better handling when flat cornering, better handling on small bumbs, roots and rockfaces, loose stuff
3./ you will probably not notice higher weight (when compared to tubeless setup) - when riding downhill!
4./ system is extremely finicky, you have to control pressure before every day of riding (inner chamber tubes need to be reinflated) and as any tubeless setup outer chamber could loose some air trough some microscopic holes in the tyre. Even when using sealant. I blew apart one inner tire at a parking lot just about an 40psi dont ask me how could it happen
5./ it is not uncommon to snake bite inner tube - it is not impossible!!! :/ but when you snake bite, you cold finish your Run (so snake bite wont ruin your ride or race run)
6./ you could repair inner tyre, but as you use high pressure, patch could fail. New inner tube is extremely!!! pricey!!!!
7./ changing tube or changing tyre is dirty job as with any tubeless setup with sealant, with procore it is even greater pain in the ass
8./ sealant could really mess with tiny holes in dual chamber valve, so by the time it is extremely difficult to maintain pressures
9./ i have managed to slip off the front tyre from the rim (30mm inner width/standard pressures) even with procore installed which caused me nasty crash. It was dissapointing to hear classic psssssssssssss sound when i was lying in the rock garden next to my front tyre
So this product is for nothing, now i run tubes on my DH bike.
And i ride without worying about pressures and tyre burping, and sealant dirty jobs.
My take: it coud have some benefits if you are sponsored by schwalbe (to have it for free) if you have your own personal mechanic, then it could save your race run. For normal (mortal) people will be more benefitial to buy decent set of tyres and some steaks & beers
I did not find the inner tyre to loose pressure either and I find installation to be dead easy to be honest.
Just my 2 cents...
@schwalbe "Yes spoke tension is always decreased compared to what it was when new", that wasn't what he was alluding to.
I'm quite open for new ideas and innovation but as soon as there's a chance that durability could be compromised, at least in theory, I tend to get a bit alarmed. Sometimes I get proven wrong and that's fine. And sometimes the benefit of a new idea is worth a compromise in durability (dropper posts come to mind).
@schwalbe so you didn't have any failures or problems with rims or spokes during your testing? I've had the chance to ride a bike with Procore installed for one day and when I got it the spoke tension on the Hope Hoops wheelset was quite low.
Chainsawing sounds great. Is it more landscaping than gardening then? What was the outlay for the kit?
I have seen this exact system at a bike show in Europe 15 years ago... I think from an Italian company.
www.schwalbe.com/en/schwalbe-procore.html
Seriously, think about the forces that go into the inside tire`s bead which sits inside of your actual tire where no hook holds it. If you put up to 6 bar on a normal folding tire it will not stay on your rim for long.
:-P
I realise that if my ghetto setup fails in doesn't necessarily mean that Procore will also fail. I also really like Schwalbe tyres. But the honest truth is I'm not willing to pay that much money for something that I'm not sure I'll like.
I also like to make things.
Also a 26" Insider weights 470g + tube + airguide.
There was a German rider doing exactly what you are going to do as he thought he can do that with a Insider and build his own Ghetto Procore. He thought it`s the same (blue) thing. In his quali run at Val di Sole he wanted to clear the last jump while the Procore came off on the jump and crashed pretty hard. He luckily didn`t seriously hurt himself, but this shows clearly that you should not run a Insider inside of your tire where there is no hook.
We really like your craftmanship, just don`t want you to hurt yourself when the tire fails. Now it`s on you!
I had assumed they weren't the same, I was in need of the elusive tongue-in-cheek smiley once again.
My plan is really just to get something working to test out. I've never once had a problem with any of my tubeless setups (with your tyres btw) so I don't doubt Schwalbe at all; only whether I need a Procore setup. I do like to head for the rocks though...
Absolutely great idea, but installation is a PITA and the high pressure tube lost pressure between every ride.
Most of the riders in my area who tried it, didn't stick with it for long.
That said, I hope this system works. There's reasons I can see it succeeding where the Tubliss failed.
I have similar reaction to what seems to be the general thoughts; Skepticism backed by not wanting to drill an extra hole in my rims.
Kudos to Schawlbe for pushing the industry! All I need is someone local who I trust to run the system for a few months and swear by it. Then I'll be sold!
sounds like it's from IKEA
one quick question, I have a spank spike 35 that have previously dinged in one spot. Laterally, I have straightened it. But looking from the side there is still a flat spot. Does procore need a perfectly round rim?
www.schwalbe.com/en/haendlersuche.html
Earlier this season I had 2 tire cuts that where so big I had to trash the tires and witnessed about 5-6 smaller cuts that needed to be patched up during my 2 week holiday in the alps.
On average I also trash one rim per season and bike (Enduro and DH), even though I use proper rims as I can't afford buying new ones all the time.
So getting lighter wheels and tires means still gaining weight and ending up with more issues than you had before.
My experience is that landing on 2 slanted rocks at a weird angle is pretty much a flat guaranteed.
The first few days in the alps I and 2 friends had to put in tubes at the rear wheel because we rode through some nails. That and single ply enduro tires were a horrible combination and we had about 4 flats a day (per person). We started pumping the rear tire up to 3bars, but that actually didn't improve things at all, the ride just got horrible.
I think we could have put 4-5 bars in there, that wouldn't have changed anything, except of maybe destroying the rim and tire.
The trails there are super rocky, fast and long and a trail bike just rides a lot harsher than a downhillbike, I'm not sure even procore would've made a difference there.
The concept of Procore/Deaneasy for a lot of visionarys is a waste of time and money.I agree its a bit expensive.
But for the rest i remember those specialists expertises who have said things like "nothing heavier than air will never fly in the skys.And a lot more,just surch.
For those Procore is too complicated and heavy and a total faillure.
For me is a solution .
Just like anything in mountain biking there are gonna be freak accidents but man it was very interesting watching a tire blow off a rim like that, that was new!
The section before this gap was quite tough. He must have hit something really bad with a deflated / flat tire that was constantly leaking.
If I'm not mistaken a few other riders got flats right before that section as well..
You have heard this many times because it IS a blatant rip-off. You did not "adapt" anything, you just infringed upon the IP of someone else.
nuetech.com/tubliss/#sthash.bxOi2TtS.dpbs
so likely can't work with many of the wide CF rims currently on the market
I'm interested in this system after having a rear tire unmount (very loud pop, not sure what happened) and having the bare carbon rim exposed and crack on a rocky fast trail. I love to run as low pressure as I can get away with (22-24F, 25-27R at 205#) on wide carbon rims, but I'm always worry about rim strike and destroying an expensive carbon rim.
Lower weight would be nice (integrate into a single tube with half non stretchable?) and lower price, but I guess this is rev 1.0
Do an experiment. Spin a bike wheel in your hand and tilt it. Notice the direction of force on your hand. It is perpendicular to the direction of the oil - gyroscope precession effect. It will not keep you up - it turns the wheel sideways. Also notice that the force is negligible compared to your weight.
bullshit